• Title/Summary/Keyword: Blended Cement

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Portland-Blended Cement with Reduced CO2 using Trass Pozzolan (화산회 가루를 사용함에 의한 CO2-저방출 포트랜드-혼합 시멘트 제조)

  • Manaf, A.;Indrawati, V.
    • Journal of the Korean Chemical Society
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    • v.55 no.3
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    • pp.490-494
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    • 2011
  • This paper reports the use of supplementary cementing materials (SCMs) derived from local resources, for the partial replacement of Portland cement to reduce $CO_2$ emission during cement production. Replacement of Portland clinkers up to 20 wt.% with SCMs in normal cements reduced $CO_2$ emission by 0.18 kg $CO_2$/kg. The compressive strength exceeded the standard specification for Portland cement ASTM C-150. Blended cement samples containing 20% Portland clinker replacement had compressive strengths of 37 MPa after 28 days of curing time. The microstructure evolution of blended cement at a composition of 80:20 was similar to that of the 100% Portland cement, where the structure between days 28 and 56 reached a steady state. Blended cements with compositions of 70:30 and 60:40 still showed progress of CSH plate formation and the lack of massive structure development. It is shown that the use of supplementary cementing materials could be as one of alternative ways to reduce $CO_2$ emissions during cement production.

Electro-mechanical impedance based strength monitoring technique for hydrating blended cements

  • Thirumalaiselvi, A.;Sasmal, Saptarshi
    • Smart Structures and Systems
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    • v.25 no.6
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    • pp.751-764
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    • 2020
  • Real-time monitoring of stiffness and strength in cement based system has received significant attention in past few decades owing to the development of advanced techniques. Also, use of environment friendly supplementary cementitious materials (SCM) in cement, though gaining huge interest, severely affect the strength gain especially in early ages. Continuous monitoring of strength- and stiffness- gain using an efficient technique will systematically facilitate to choose the suitable time of removal of formwork for structures made with SCM incorporated concrete. This paper presents a technique for monitoring the strength and stiffness evolution in hydrating fly ash blended cement systems using electro-mechanical impedance (EMI) based technique. It is important to observe that the slower pozzolanic reactivity of fly ash blended cement systems could be effectively tracked using the evolution of equivalent local stiffness of the hydrating medium. Strength prediction models are proposed for estimating the strength and stiffness of the fly ash cement system, where curing age (in terms of hours/days) and the percentage replacement of cement by fly ash are the parameters. Evaluation of strength as obtained from EMI characteristics is validated with the results from destructive compression test and also compared with the same obtained from commonly used ultrasonic wave velocity (UPV). Statistical error indices indicate that the EMI technique is capable of predicting the strength of fly ash blended cement system more accurate than that from UPV. Further, the correlations between stiffness- and strength- gain over the time of hydration are also established. From the study, it is found that EMI based method can be effectively used for monitoring of strength gain in the fly ash incorporated cement system during hardening.

A Study on the Resistance to Sea Water and High Flowing Properties of Concrete Using Blended Low Heat Cement (혼합형 저발열 시멘트를 사용한 콘크리트의 초유동성 및 내해수성에 관한 연구)

  • 송용순;노재호;강석화
    • Magazine of the Korea Concrete Institute
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    • v.10 no.6
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    • pp.281-289
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    • 1998
  • This study has been performed to test the flowability and filling ability of high flowing concrete as well as distribution of aggregate and pore of core specimen, heat of hydration, compressive strength and core strength of concrete. In addition, the resistance to chloride ion penetration and chemical solutionof concrete was tested in order to evaluate the resistance to sea water of concrete and its application of high flowing concrete using blended low heat cement in the field of Seohae Grand Bridge. The properties of high flowing concrete with blended low heat cement were compared with ordinary 25-240-15 concrete using Type V cement. As the results of this study, the flowability and filling ability of high flowing concrete with blended low heat cement is satisfied without vibration. Though the cement content of high flowing concrete with blended low heat cement was 400kg/m$^2$, the rising temperature of it was relatively lower than that of the ordinary 25-240-15 concrete with Type V cement. Also, the compressive of high flowing concrete with blended low heat cement is similar to that of the ordinary 25-240-15 concrete with Type V cement.

A Study on the Compressive Strength Properties of the Ternary Blended Non-Cement Concrete using Ternary Diagram (삼각조성도를 통한 3성분계 무시멘트 콘크리트의 압축강도 특성 연구)

  • Jung, Yu-Jin;Kim, Young-Su
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.2
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    • pp.41-49
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    • 2020
  • To improve the problem of strength reduction of unary and binary blended non-cement concrete that occur at room temperature, comparative analysis was conducted based on the slump and compressive strength properties of ternary blended non-cement concrete in which cement was replaced with silica fume, fly ash, and blast furnace slag, and the following conclusions were drawn. The ternary blended non-cement concrete showed higher compressive strength than binary binder concrete, and the slump reduction was less when 10% silica fume was mixed. In addition, the appropriate composition ratio range of each by-product was suggested according to slump and compressive strength level based on ternary diagram.

Numerical simulation on integrated curing-leaching process of slag-blended cement pastes

  • Xiang-Nan Li;Xiao-Bao Zuo;Yu-Xiao Zou;Guang-Pan Zhou
    • Computers and Concrete
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    • v.32 no.1
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    • pp.45-60
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    • 2023
  • Concrete in water environment is easily subjected to the attack of leaching, which causes its mechanical reduction and durability deterioration, and the key to improving the leaching resistance of concrete is to increase the compaction of its microstructure formed by the curing. This paper performs a numerical investigation on the intrinsic relationship between microstructures formed by the hydration of cement and slag and leaching resistance of concrete in water environment. Firstly, a shrinking-core hydration model of blended cement and slag is presented, in which the interaction of hydration process of cement and slag is considered and the microstructure composition is characterized by the hydration products, solution composition and pore structure. Secondly, based on Fick's law and mass conservation law, a leaching model of hardened paste is proposed, in which the multi-species ionic diffusion equation and modified Gérard model are established, and the model is numerically solved by applying the finite difference method. Finally, two models are combined by microstructure composition to form an integrated curing-leaching model, and it is used to investigate the relationship between microstructure composition and leaching resistance of slag-blended cement pastes.

Sustainable use of OPC-CSA blend for artificial cementation of sand: A dosage optimization study

  • Subramanian, Sathya;Tee, Wei Zhong;Moon, Juhyuk;Ku, Taeseo
    • Geomechanics and Engineering
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    • v.31 no.4
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    • pp.409-422
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    • 2022
  • The use of calcium sulfoaluminate (CSA) cement as a rapid-hardening cement admixture or eco-friendly alternate for ordinary Portland cement (OPC) has been attempted over the years, but the cost of CSA cement and availability of suitable aluminium resource prevent its wide practical application. To propose an effective ground improvement design in sandy soil, this study aims at blending a certain percentage of CSA with OPC to find an optimum blend that would have fast-setting behavior with a lower carbon footprint than OPC without compromising the mechanical properties of the cemented sand. Compared to the 100% CSA case, initial speed of strength development of blended cement is relatively low as it is mixed with OPC. It is found that 80% OPC and 20% CSA blend has low initial strength but eventually produces equivalent ultimate strength (28 days curing) to that of CSA treated sand. The specific OPC-CSA blend (80:20) exhibits significantly higher strength gain than using pure OPC, thus allowing effective geotechnical designs for sustainable and controlled ground improvement. Further parametric studies were conducted for the blended cement under various curing conditions, cement contents, and curing times. Wet-cured cement treated sand had 33% lower strength than that of dry-cured samples, while the stiffness of wet-cured samples was 25% lower than that of dry-cured samples.

Strengthening of cement blended soft clay with nano-silica particles

  • Thomas, Geethu;Rangaswamy, Kodi
    • Geomechanics and Engineering
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    • v.20 no.6
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    • pp.505-516
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    • 2020
  • In recent years, Nano-technology significantly invaded the field of Geotechnical engineering, particularly in soil stabilisation techniques. Stabilisation of weak soil is envisioned to modify various soil characteristics by the addition of natural or synthetic materials into the virgin soil. In the present study, laboratory experiments were executed to investigate the influence of nano-silica particles in the consistency limits, compressive strength of the soft clay blended with cement. The results revealed that the high compressibility behaviour of soft clay modified to medium-stiff condition with fewer dosages of cement and nano-silica. The mechanism behind the strength development is verified with the previous researches as well as from Fourier Transform Infrared spectroscopy (FTIR), X-ray diffraction test (XRD) and Scanning Electron Microscopy (SEM) analysis. Based on the results, the presence of nano-silica in soft clay blended with cement has a positive effect on the behaviour of soil. This technique proves to be very economical and less detrimental to the environment.

Predicting compressive strength of bended cement concrete with ANNs

  • Gazder, Uneb;Al-Amoudi, Omar Saeed Baghabara;Khan, Saad Muhammad Saad;Maslehuddin, Mohammad
    • Computers and Concrete
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    • v.20 no.6
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    • pp.627-634
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    • 2017
  • Predicting the compressive strength of concrete is important to assess the load-carrying capacity of a structure. However, the use of blended cements to accrue the technical, economic and environmental benefits has increased the complexity of prediction models. Artificial Neural Networks (ANNs) have been used for predicting the compressive strength of ordinary Portland cement concrete, i.e., concrete produced without the addition of supplementary cementing materials. In this study, models to predict the compressive strength of blended cement concrete prepared with a natural pozzolan were developed using regression models and single- and 2-phase learning ANNs. Back-propagation (BP), Levenberg-Marquardt (LM) and Conjugate Gradient Descent (CGD) methods were used for training the ANNs. A 2-phase learning algorithm is proposed for the first time in this study for predictive modeling of the compressive strength of blended cement concrete. The output of these predictive models indicates that the use of a 2-phase learning algorithm will provide better results than the linear regression model or the traditional single-phase ANN models.

Improvement of Early Strength of Blast-Furnace Slag Blended Cement at Low Temperature (고로 슬래그 시멘트의 저온 조기 강도 증진)

  • 장복기;임용무;김윤주
    • Journal of the Korean Ceramic Society
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    • v.36 no.2
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    • pp.130-135
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    • 1999
  • The enhanced slag fineness and the batch water of low water-to-cement ratio(W/C) were employed in order to improve the early strength of blast-furnace slag blended cement at low temperature. A grinding aid was used to grind the blast-furnace slag into the fineness of 6,280$\textrm{cm}^2$/g (Blaine), and this fine slag was then homogeneously mixed with the ordinary Portland cement to produce the blast-furnace slag blended cement containing 40% slag by weight composition. On the other hand, the batch water could be reduced from W/C=0.50 (KS L 5105) to W/C=0.33 through a commercial, naphthalene type superplasticizer. Through the method mentioned above, the early strength of the blast-furnace slag blended cement at low temperature could be enhanced even somewhat higher than the Portland cement strength. And the microsturcture of the cement was studied by both the pore structure analysis and the A.C. impedance measurement.

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An Application of the Mass Concrete Using Ternary Blended Cement (3성분계 시멘트를 사용한 매스콘크리트의 시공사례)

  • 권영호;하재담;전성근;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.1229-1234
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    • 2001
  • The bottom slab of Inchon LNG in-ground #213 tank is designed as a massive structure witch has a large depth and section. The purpose of this study is to determine the optimum mix design having good workability and low hydration heat for bottom slab concrete and to control the actual concrete quality in site. For this purpose, we select the optimum mix design used ternary blended cement(furnace slag cement+fly ash) and design factors. As test results of actual application, we have finish placing the bottom slab concrete of 23,180㎥ during 68hours with good success and obtain the good quality of fresh and hardened concrete including slump, air contents, no-segregation, compressive strength and low hydration heat in actual data. All test results are satisfied with our specifications for bottom slab concrete and we cut costs as the use of ternary blended cement and the reduction of placing hours.

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