• 한국기계가공학회지
• /
• 제16권5호
• /
• pp.63-68
• /
• 2017

This study determines the selection of an appropriate jig material for the blade edge of the medical sapphire knife. The physical properties of the jig material affects the edge shape and chipping phenomenon in machining of the medical sapphire knife. If a grinding wheel is used, brittle workpieces such as sapphire are easily damaged by the propagation of cracks because the grinding force significantly increases. It is important to constantly maintain the grinding force in the grinding process of the brittle materials. The grinding force can be kept constantly by inducing the elastic deformation of the Jig material because the elastic deformation of brittle work-piece is negligibly low. The chipping phenomenon may be reduced by selecting the proper Jig material. Aluminum, copper, stainless steels and carbon steel were used as Jig materials. The experiment was conducted using a cast iron grinding wheel, which was installed on a conventional grinding machine with the ELID grinding system. The thickness and width of the chipping area were measured using an optical microscope and FE-SEM to analyze the shape of the blade edge. According to the experiment result, the chipping phenomenon decreased, and the sharp edge was formed when the jig materials with low elastic modulus were used.

• 항공우주시스템공학회지
• /
• 제2권4호
• /
• pp.7-12
• /
• 2008

Averaged heat transfer coefficients were measured in a turbine blade internal cooling passage model with three blockage walls. Each blockage wall was equipped with 9 staggered holes or slots in order to create different shaper of repeated jet impingement. The effect of jet shape on the averaged heat transfer coefficient was studied by the copper-thermocouple method and three Reynolds number of 10,000, 20,000, and 30,000 were tested. Results showed that the repeated stagger jets could increase the averaged heat transfer coefficient by at least 9 times compared to the smooth channel cases. Due to the large pressure drop induced by the repeated jet impingement, the thermal performance was less than 1 for all cases and decreased as the Reynolds number increased. Among the tested cases, the widest slot showed the best thermal performance. The measurement results showed that the thermal performance of the heat transfer augmentation by repeated stagger jets could be improved by altering the jet shape, and other shape of impingement jet will be studied in near future.

• 한국유체기계학회 논문집
• /
• 제10권4호
• /
• pp.29-38
• /
• 2007

In this study, flow structure in a two-stage centrifugal compressor for a turbo-chiller with the refrigerant, R134a, was numerically investigated at the design point of the compressor using a commercial code. Flow characteristics in the passages of impeller, diffuser and return channel were analyzed in detail including velocity vector, secondary flow, Mach number and pressure contours in blade spanwise and meridional plane for each stage. The estimation on the one-dimensional output from the preliminary design and three-dimensional shape of the impeller blade and the meridional shape of the return channel were performed through the flow analysis, while some numerical schemes and techniques including Multiple Frames of Reference technique, real gas property data and inlet boundary condition changes, which were used in CFD, were compared with their features. The results will be used as reference data for a new design of 3-D impeller shape to improve R134a compressor performance.

• 한국소음진동공학회:학술대회논문집
• /
• 한국소음진동공학회 2000년도 춘계학술대회논문집
• /
• pp.380-387
• /
• 2000

In this paper, a successful result of modification of an axial flow fan and a shroud for noise reduction of a window type air conditioner is presented especially in order to verify the importance of blade shape improvement and the searching for the optimal shape of shrouds. Effective ways to work out the result as mentioned above are to make the tip of the blade varied in thickness and to have special shapes. From the viewpoint of the shape in a shroud, several cases were examined and the particular value of a design parameter of the shroud was acquired to get the best noise reduction of an air conditioner. Through the application of the methods, the air conditioner became less noisy by 4.5 dB(A) in terms of air-borne noise produced only by the axial flow fan and consumed less energy by 20.9% compared to the current one.

• International Journal of Fluid Machinery and Systems
• /
• 제4권1호
• /
• pp.14-24
• /
• 2011

In this paper, design optimization for mixed-flow pump impellers and diffusers has been studied using a commercial computational fluid dynamics (CFD) code and DOE (design of experiments). We also discussed how to improve the performance of the mixed-flow pump by designing the impeller and diffuser. Geometric design variables were defined by the vane plane development, which indicates the blade-angle distributions and length of the impeller and diffusers. The vane plane development was controlled using the blade-angle in a fixed meridional shape. First, the design optimization of the defined impeller geometric variables was achieved, and then the flow characteristics were analyzed in the point of incidence angle at the diffuser leading edge for the optimized impeller. Next, design optimizations of the defined diffuser shape variables were performed. The importance of the geometric design variables was analyzed using $2^k$ factorial designs, and the design optimization of the geometric variables was determined using the response surface method (RSM). The objective functions were defined as the total head and the total efficiency at the design flow rate. Based on the comparison of CFD results between the optimized pump and base design models, the reason for the performance improvement was discussed.

• International Journal of Fluid Machinery and Systems
• /
• 제2권4호
• /
• pp.439-448
• /
• 2009

Three inducers were designed to avoid cavitation instabilities. This was accomplished by avoiding the interaction of tip cavity with the leading edge of the next blade. The first one was designed with extremely larger leading edge sweep, the second and third ones were designed with smaller incidence angle by reducing the inlet blade angle or increasing the design flow rate, respectively. The inducer with larger design flow rate has larger outlet blade angle to obtain sufficient pressure rise. The inducer with larger sweep could suppress the cavitation instabilities in higher flow rates more than 95% of design flow coefficient, owing to weaker tip leakage vortex cavity with stronger disturbance by backflow vortices. The inducer with larger outlet blade angle could avoid the cavitation instabilities at higher flow rates, owing to the extension of the tip cavity along the suction surface of the blade. The inducer with smaller inlet blade angle could avoid the cavitation instabilities at higher flow rates, owing to the occurrence of the cavity first in the blade passage and its extension upstream. The cavity shape and suction performance were reasonably simulated by three dimensional CFD computations under the steady cavitating condition, except for the backflow vortex cavity. The difference in the growth of cavity for each inducer is explained from the difference of the pressure distribution on the suction side of the blades.

• International Journal of Naval Architecture and Ocean Engineering
• /
• 제5권1호
• /
• pp.81-100
• /
• 2013

During the final quarter of the last century considerable efforts have been spent to reduce the hull pressure fluctuations caused by unsteady propeller cavitation. This has resulted in further changes in propeller design characteristics including increased skew, tip unloading and introduction of "New Blade Sections" (NBS) designed on the basis of the so-called Eppler code. An experimental study was carried out to investigate flow characteristics of alternative two-dimensional (2-D) blade sections of rectangular planform, one of which was the New Blade Section (NBS) developed in Newcastle University and other was based on the well-known National Advisory Committee for Aeronautics (NACA) section. The experiments comprised the cavitation observations and the measurements of the local velocity distribution around the blade sections by using a 2-D Laser Doppler Anemometry (LDA) system. Analysis of the cavitation tests demonstrated that the two blade sections presented very similar bucket shapes with virtually no width at the bottom but relatively favourable buckets arms at the suction and pressure sides for the NACA section. Similarly, pressure analysis of the sections displayed a slightly larger value for the NBS pressure peak. The comparative overall pressure distributions around the sections suggested that the NBS might be more susceptible to cavitation than the NACA section. This can be closely related to the fundamental shape of the NBS with very fine leading edge. Therefore a further investigation into the modification of the leading edge should be considered to improve the cavitation behaviour of the NBS.

• 동력기계공학회지
• /
• 제5권3호
• /
• pp.38-47
• /
• 2001

One stage axial type turbine is designed by mean-line analysis, streamline curvature method and blade design method using shape parameters. Tip and hub diameter of the turbine are 300mm and 206.4mm, respectively. The rotating speed is 1800RPM, and the output power is 1.4kW. The flow coefficient is 1.68 and the reaction factor at mean-line is 0.373. The number of stator and rotor of the turbine are 31 and 41, respectively. Mach number of stator exit flow near hub is 0.164. A test rig is developed for performance test to validate a developed design method. The experimental result shows that the maximum efficiency is obtained on the design point.

• Journal of Mechanical Science and Technology
• /
• 제14권9호
• /
• pp.1005-1012
• /
• 2000

Numerical optimization techniques combined with a three-dimensional thin-layer Navier-Stokes solver are presented to find an optimum shape of a stator blade in an axial compressor through calculations of single stage rotor-stator flow. Governing differential equations are discretized using an explicit finite difference method and solved by a multi-stage Runge-Kutta scheme. Baldwin-Lomax model is chosen to describe turbulence. A spatially-varying time-step and an implicit residual smoothing are used to accelerate convergence. A steady mixing approach is used to pass information between stator and rotor blades. For numerical optimization, searching direction is found by the steepest decent and conjugate direction methods, and the golden section method is used to determine optimum moving distance along the searching direction. The object of present optimization is to maximize efficiency. An optimum stacking line is found to design a custom-tailored 3-dimensional blade for maximum efficiency with the other parameters fixed.

• 한국소음진동공학회:학술대회논문집
• /
• 한국소음진동공학회 2001년도 춘계학술대회논문집
• /
• pp.768-773
• /
• 2001

The self-noise from blade cascade at off-design points mainly comes from separated boundary layer and vortex sheddings, and is also dependent on blade shape. If the incidence angle to the cascade increases, the stalling in blades may occur and the noise level increases significantly. The hybrid method using acoustic analogy was employed to compute the far-field noise spectra and directivity patterns from the separated vortex shedding at off-design points of the cascade of impeller. This paper is compared with the experimental data of a stationary cascade in the same conditions. The simulated result is in excellent .agreement with the measured data except th slight under-prediction near the maximum radiation angle for a dipole sound.