• 제목/요약/키워드: Binder-free

검색결과 105건 처리시간 0.025초

터보불로워 용 회전체 주축 소재의 마찰, 마모 및 부식 저항 향상을 위한 WC-metal 분말의 초고속화염용사코팅 (HVOF spray coating of WC-metal powder for the improvement of friction, wear and corrosion resistance of magnetic bearing shaft material of turbo blower)

  • 주윤곤;윤재홍;조동율;천희곤
    • Corrosion Science and Technology
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    • 제12권1호
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    • pp.7-11
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    • 2013
  • High velocity oxy-fuel (HVOF) spray coating of WC-metal powder (powder) was carried out to improve the resistances of friction, wear and corrosion of magnetic bearing shaft material Inconel718 (In718) of turbo blower. A micron sized WC-metal powder (86.5% WC, 9.5% Co 4% Cr) was coated onto In718 surface using HVOF thermal spraying. During the spraying, the binder metals and alloy such as Co, Cr and Co-Cr alloy were molten and a small portion of WC particles were partially decomposed to $W_2C$ and free carbon at above its decomposition temperature of $1250^{\circ}C$. The free carbon and excessively sprayed oxygen formed carbon oxide gases, resulting a porous coating of porosity of $2.2{\pm}0.3%$. The surface hardness of substrate increased approximately three times from 400 Hv of In718 to $1260{\pm}30Hv$ of the coating The friction coefficients of the coating were approximately $0.33{\pm}0.03$ at $25^{\circ}C$ and $0.26{\pm}0.03$ at $450^{\circ}C$. These values were smaller than those of In718 substrate at both temperatures due to the lubrication from the free carbon and the cobalt oxide debris. The corrosion resistance of the coating was higher than that of In718 both in salt water of 3.5% NaCl and acid of 1 M HCl solutions, on the contrary, it was lower in base solution of 1 M NaOH. According to this study, the HVOF WC-metal powder coating is recommended for the durability improvement of magnetic bearing shaft of turbo blower.

Free-standing Three Dimensional Graphene Incorporated with Gold Nanoparticles as Novel Binder-free Electrochemical Sensor for Enhanced Glucose Detection

  • Bui, Quoc Bao;Nguyen, Dang Mao;Nguyen, Thi Mai Loan;Lee, Ku Kwac;Kim, Hong Gun;Ko, Sang Cheol;Jeong, Hun
    • Journal of Electrochemical Science and Technology
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    • 제9권3호
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    • pp.229-237
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    • 2018
  • The electrochemical sensing performance of metal-graphene hybrid based sensor may be significantly decreased due to the dissolution and aggregation of metal catalyst during operation. For the first time, we developed a novel large-area high quality three dimensional graphene foam-incorporated gold nanoparticles (3D-GF@Au) via chemical vapor deposition method and employed as free-standing electrocatalysis for non-enzymatic electrochemical glucose detection. 3D-GF@Au based sensor is capable to detect glucose with a wide linear detection range of $2.5{\mu}M$ to 11.6 mM, remarkable low detection limit of $1{\mu}M$, high selectivity, and good stability. This was resulted from enhanced electrochemical active sites and charge transfer possibility due to the stable and uniform distribution of Au NPs along with the enhanced interactions between Au and GF. The obtained results indicated that 3D-GF@Au hybrid can be expected as a high quality candidate for non-enzymatic glucose sensor application.

고강도 고로슬래그 혼합 시멘트 페이스트의 수화 및 포졸란 반응에 미치는 고로슬래그 미분말의 치환률과 분말도의 영향 (Effects of Replacement Ratio and Fineness of GGBFS on the Hydration and Pozzolanic Reaction of High-Strength High-Volume GGBFS Blended Cement Pastes)

  • 정지용;장승엽;최영철;정상화;김성일
    • 콘크리트학회논문집
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    • 제27권2호
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    • pp.115-125
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    • 2015
  • 본 연구는 물-결합재비 20%를 가지는 고강도 고함량 고로슬래그 혼합 시멘트 페이스트의 유동성, 수화열, 응결시간 그리고 강도 발현 특성, 수화 및 포졸란 반응 특성 등을 실험을 통해 관찰하고, 이를 통해 고로슬래그 미분말의 치환률과 분말도가 수화 및 포졸란 반응에 미치는 영향을 분석하였다. 연구 결과에 따르면 물-결합재비가 낮은 고강도 배합에서는 고로슬래그 미분말로 시멘트를 대체함으로써 시멘트와 결합하는 자유수가 상대적으로 증가하는 dilution effect에 의해 시멘트의 초기 수화가 촉진되어 재령 3일부터 28일까지의 초기 강도는 보통 포틀랜드 시멘트만을 사용한 배합보다 더 높게 나타났다. 반면, 재령이 증가하면서 수화반응속도가 급격히 낮아지고, 고로슬래그 미분말로 시멘트를 대량 치환함에 따라 수산화칼슘이 충분히 공급되지 못하므로 포졸란 반응도가 낮아져 장기강도의 발현이 억제되는 것으로 나타났다. 또한 고로슬래그의 분말도가 높으면 자유수를 더 많이 흡착함으로써 유동성이 저하되고 수화도가 낮아져 강도가 오히려 저하되는 것으로 나타났다. 이와 같은 결과는 보통 강도 콘크리트와는 다른 경향을 나타내는 것으로 향후 콘크리트 배합에 대해 추가 검증이 필요하며, 고로슬래그 미분말을 대량 혼합한 고강도 콘크리트의 개발을 위해서는 장기 강도의 발현율을 더 높일 수 있는 방안에 대한 연구가 필요하다.

Microstructure and Mechanical Properties of Hardmaterials

  • Hayashi, Koji
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 1994년도 춘계학술대회강연 및 발표대회 강연및 발표논문 초록집
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    • pp.6-6
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    • 1994
  • Har dmaterials such as cemented carbides with or without coated layer, cermets, ceramics and diamond or c-BN high pressure sintered compact are used for cutting tools, wear -resistant parts, rock drilling bits and/or high pressure vessels. These hardmaterials contain not only hard phase, but also second consituent as the element for forming ductile phase and/or sintering aid, and the mechanical properties of each material depend on (1) the amount of the second constituent as well as (2) the grain size of the hard phase. The hardness of each material mainly depends on these two factors. The fracture strength, however, largely depends on other microstructur a1 factors as well as the above two factors. For all hardmaterials, the fracture strength is consider ably affected by (3) the size of microstructur a1 defect which acts as the fracture source. In cemented carbides, the following factors which are generated mainly due to the addition of the second constituent are also important; (4) the variation of the carbon content in the normal phase region free from V-phase and graphite phase, (5) the precipitation of $Co_3$ during heating at about $800^{\circ}C$,(6) the domain size of binder phase, and (7) the formation of ${\beta}$-free layer or Co-rich layer near the surface of sintered compacts. For cemented carbides coated with thin hard substance, the important factors are as follows; (8) the kind of coated substance, (9) the formation of ${\eta}$-phase layer at the interface between coated layer and substrate, (10) the type of residual stress (tension or compression) in the coated layer which depends on the kind of coating method (CVD or PVD), and (11) the properties of the substrate, and (12) the combination, coherency and periodicity of multi-layers. In the lecture, the details of these factors and their effect on the strength will be explained.

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Immobilization of oxidative enzymes onto Cu-activated zeolite to catalyze 4-chlorophenol decomposition

  • Zol, Muhamad Najmi Bin;Shuhaimi, Muhammad Firdaus Bin;Yu, Jimin;Lim, Yejee;Choe, Jae Wan;Bae, Sungjun;Kim, Han S.
    • Membrane and Water Treatment
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    • 제11권3호
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    • pp.195-200
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    • 2020
  • In this study, a biocatalyst composite was prepared by immobilizing oxidoreductases onto Cu-activated zeolite to facilitate biochemical decomposition of 4-chlorophenol (4-CP). 4-CP monooxygenase (CphC-I) was cloned from a 4-CP degrading bacterium, Pseudarthrobacter chlorophenolicus A6, and then overexpressed and purified. Type X zeolite was synthesized from non-magnetic coal fly ash using acetic acid treatment, and its surfaces were coated with copper ions via impregnation (Cu-zeolite). Then, the recombinant oxidative and reductive enzymes were immobilized onto Cu-zeolite. The enzymes were effectively immobilized onto the Cu-zeolite (79% of immobilization yield). The retained catalytic activity of CphC-I after immobilization was 0.3423 U/g-Cu-zeolite, which was 63.3% of the value of free enzymes. The results of this study suggest that copper can be used as an effective enzyme immobilization binder because it provides favorable metalhistidine binding between the enzyme and Cu-zeolite.

전기로 슬래그를 치환한 고로 슬래그 시멘트의 특성 (Properties of Blast Furnace Slag Cement Modified with Electric Arc Furnace Slag)

  • 이승헌;황해정;권성구
    • 한국세라믹학회지
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    • 제43권7호
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    • pp.408-414
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    • 2006
  • Properties of slag cement that contained 50 wt% of blast furnace slag were studied when replaced blast furnace slag powder with electric arc furnace slag powder. Electric arc furnace slag was aged for about 2 months in the air by being crushed to be 1-3 mm in size. As a result of the experiment, it was proven that the water content for obtaining the same consistency became decreased as slag is replaced with electric arc furnace slag instead of blast furnace slag. Also, the workability of mortar increased about 30% at the same ratio of water to binder when blast furnace slag was completely replaced with electric arc furnace slag. The compressive strength of mortar on the 28 days increased when a slag replacement rate became 10 wt%, however, it rather decreased when the slag replacement rate exceeded 10 wt%. The heat of hydration became higher for the first 14 h in case of the replacement of slag cement by electric arc furnace slag. Yet, it decreased when 14 h had passed. Therefore, when all blast furnace slag was replaced with electric arc furnace slag, about 15 cal/g heat of hydration decreased when it passed about 72 h.

나노 알루미늄/불소 함유 폴리우레탄 결합제의 합성 및 열적 특성 연구 (Synthesis and Thermal Characteristics of Nano-Aluminum/Fluorinated Polyurethane Binders)

  • ;김진석;권영환
    • 한국추진공학회지
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    • 제20권5호
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    • pp.40-50
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    • 2016
  • 현재 적용되고 있는 에너지화 가소제는 $-NO_2$, $-ONO_2$$-N_3$와 같은 에너지화 활성 그룹을 포함하고 있어서 충격, 쇼크, 열 등 외부환경에 상당히 민감하여 복합화약의 둔감 안정성을 취약하게 한다. 본 연구에서는 민감한 에너지화 활성 그룹이 아니라 근본적으로는 비활성 그룹으로 복합화약의 민감도에는 영향을 미치지 않지만, 복합화약의 반응 시에 테르밋반응에 의해 추가적인 에너지를 발생할 수 있는 불소계 반응성 가소제를 적용한 폴리우레탄 결합제를 클릭반응으로 합성하고 나노 알루미늄과의 테르밋반응에 대한 열적 특성을 고찰하였다.

팽창제를 사용한 초고강도 콘크리트의 물리적 특성에 관한 기초적 연구 (A Fundamental Study on Physical Properties of Ultra High-Strength Concrete using Expansion Agent)

  • 박현;한다희;조승호;김광기;김우재;정상진
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2008년도 추계 학술논문 발표대회
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    • pp.85-88
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    • 2008
  • As super-high-strength concrete uses a large amount of binder, there is an autogenous shrinkage strain larger than dry shrinkage and it degrades the quality of structures. Thus, we need a technology to minimize the shrinkage strain of super-high-strength concrete. Accordingly, the present study prepared super-high-strength concrete with design strength of over 100MPa and, using an embedded gauge, measured the shrinkage strain of free shrinkage specimens for super-high-strength concrete containing expansion agent. According to the results of this study, the expansion rate of concrete increased in the early stage due to the admixture of expansion agent, but the shrinkage rate went down with the lapse of time. The effect of the admixture of expansion agent on compressive strength appeared insignificant. Further research shall be made on different kinds of expansion agents and various mixture ratios for basic analysis to reduce autogenous shrinkage of super-high-strength concrete.

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고정입자패드를 이용한 사출금형의 나노 폴리싱에 관한 연구 (A Study on Nano-polishing of Injection Molds using Fixed Abrasive Pad)

  • 최재영;김호윤;박재홍;정해도;서헌덕
    • 한국정밀공학회지
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    • 제19권10호
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    • pp.212-220
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    • 2002
  • The finishing process for die and mold manufacturing is very important because it influences the final quality of products. Injection molds need higher quality surface than general purpose dies and molds. Conventional polishing can not make mold surface down to nanometer roughness efficiently because of their loading and glazing. This paper focused on the development of fixed abrasive pad using water swelling mechanism of polymer binder network. Self-conditioning was recognized as the long term polishing stabilization tool without any loading or glazing because water makes fixed abrasives free by swelling of the pad. Consequently, stable nano-polishing process has been applied on the injection mold, from the experimental results with polished surface roughness of Ra 15.1nm on STD-11 die steel.

용융탄산염형 연료전지의 전해질 매트릭스에 관한 연구 (Cold Rolling Process for the Matrix Fabrication of the Mcfc)

  • 박상길;노창주
    • 수산해양기술연구
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    • 제27권2호
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    • pp.125-131
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    • 1991
  • Electrolyte matrix fabrication process can be classifed as hot pressing, tape casting, callendering, electrophoretic deposition. however, these have limits in practice. Hot pressing is cumbersome method, because of careful heating and cooling. Furthermore, the perfected tile is so fragile that it is difficult to fit in a cell. Therefore this method is not adequate for mass production of the electrolyte matrix. Using electrophoretic deposition method, a very thin matrix can be made, but many attempts of the electrolyte embeding were found to be failure. Tape casting and callendering methods are employed in most of the matrix fabrication for the present. But these methods require lots of water as a solvent, so that coating of the LiAlO sub(2) with electrolyte is difficult. Recently, hot roll milling method has been developed and the perfected matrix was proved to be free from crack. The method, however, needs a roller to make a matrix and a perfected matrix is carefully striped off from the cooled roller. Therefore, this method requires a long time due to the cooling process. The author proposes a cold rolling process. On this method, heated slurry of the LiAlO sub(2) mixed with binder, is rolled with a cold roller. The heated slurry dose not adhere to the roller, since contacted hot slurry is rapidly solidified. Therefore fabrication speed is increased, without getting rid of merits of the hot rolling process.

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