• Title/Summary/Keyword: Bending tests

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Development of Simplified Finite Element Models for Welded Joints (용접 결합부에 대한 단순화 유한요소 모델 개발)

  • Song, Seong-Il;Ahn, Sung Wook;Kim, Young Geul;Kim, Hyun-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1191-1198
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    • 2015
  • In this paper, we develop simplified finite element (FE) models for butt-, lap- and T-welded joints by performing numerical and experimental experiments. Three-point bending tests of butt- and lap-welded specimens are performed to obtain the stiffness of the specimens and the strains at points near the welding beads. Similarly the stiffness and strains of T-welded specimen are measured by applying a point load at the end of the specimen. To develop simplified FE models, we consider the shape parameters of width, thickness and the angle of weld elements in the numerical simulations. The shape parameters of the simplified FE models are determined by building linear regression models for the experimental data sets.

Experimental Study on the Hygrothermal Ageing Effect to the Strength of CFRP Materials for Marine Leisure Boat (열수노화 조건에서 레저선박용 탄소섬유강화플라스틱의 강도변화에 관한 실험적 연구)

  • Jeong, Han Koo;Noh, Jackyou
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.3
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    • pp.205-214
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    • 2018
  • This paper deals with the experimental study on the hygrothermal ageing effect to the strength of Carbon Fiber Reinforced Plastics (CFRP) materials for marine leisure boat manufactured by vacuum assisted resin infusion method. The experiments performed consist of tensile, flexural and shear tests according to American Society for Testing and Materials (ASTM) and Korean Industrial Standards (KS) test methods. Test coupons are varied from uni-directional(UD, $0^{\circ}$, $90^{\circ}$), Bi-Directional (BD), and Double-Bias (DB) carbon fiber fabrics in conjunction with epoxy resin. The results of tensile test show that tensile strength reduces significantly while not the same degree of reduction is observed for elasticity modulus with respect to the existence of hygrothermal ageing effect. This implies that the tensile strain induced from external load holds steady values but ultimate strength values change widely under hygrothermal ageing effect. In case of the flexural test, $0^{\circ}$ UD shows more strength reduction than $90^{\circ}$ UD while BD has reduced values in both flexural strength and elasticity modulus under hygrothermal ageing effect. It is learned that the bending strain induced from external load and ultimate strength values are reduced with respect to hygrothermal ageing effect. Shear test performed only on DB materials, and the results show marginal reduction in ultimate strength and moderate reduction in elasticity modulus. This means that the shear strain varies more than ultimate shear strength with respect to hygrothermal ageing effect. The experiment conducted in this paper clearly demonstrates the differences in material properties of the CFRP for the consideration of hygrothermal ageing effect. Findings obtained from this experimental study can serve as a fundamental input data for the realistic structural responses of marine leisure boat built in CFRP materials.

Life Estimation of Elevator Wire Ropes Using Accelerated Degradation Test Data (가속열화시험 데이터를 활용한 엘리베이터 와이어로프 수명 예측)

  • Kim, Seung Ho;Kim, Sang Boo;Kim, Sung Ho;Ham, Sung Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.997-1004
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    • 2017
  • The life of elevator wire ropes is one of the most important characteristics of an elevator, which is closely related to the safety of users and its maintenance policy. It is not cost effective to measure the lifetime of elevator wire ropes during their use. In this study, the life estimation of elevator wire ropes (8x19W-IWRC) is considered using accelerated degradation test data. A bending fatigue tester is used to perform the accelerated degradation tests, incorporating the acceleration factor of tensile force. Assuming that the life of wire ropes is log-normally distributed, two life estimation methods are suggested and their results are compared. The first method estimates the life of wire ropes utilizing the accelerated life model with pseudo lives obtained from a linear regression model. The second method estimates the life using a logistic model based on failure probability.

Flexural Behavior of RC Beam Made of Slurry Infiltrated Fiber Concrete (슬러리 충전 강섬유 콘크리트로 제작된 RC 보의 휨 거동)

  • Han, Sang-Hoon;Jeon, Byeong-Gu;Hong, Ki-Nam
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.2
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    • pp.26-33
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    • 2018
  • This paper presents experimental and analytical results on flexural behavior of flexural members made of SIFCON. Twelve SIFCON beams were subjected to bending tests and their flexural behavior was evaluated. Experimental variables included steel fiber type, presence of tensile reinforcement, and height of section. The specimens using Type-B steel fibers, which had better pullout resistance than Type-A steel fibers, showed flexural failure behavior without shear failure. The aspect ratio of steel fiber had a great influence on the behavior of SIFCON beams without tensile steel, however the effect on the behavior of SIFCON beams was negligible. In addition, the flexural strength equation for SIFCON was proposed in the study. The mean and standard deviation of the ratios of the predicted value to the experimental value are 1.02 and 0.04, respectively. Therefore, the proposed flexural strength equation can be useful for the design and performance evaluation of SIFCON beam.

Flexural Behavior of Concrete-ECC Composite Beam Reinforced with Steel Rebar (철근 보강된 콘크리트-ECC 복합보의 휨 거동)

  • Hyun, Jung-Hwan;Bang, Jin-Wook;Lee, Bang-Yeon;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.3
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    • pp.104-111
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    • 2020
  • The purpose of this study is to investigate the flexural behavior and plastic hinge of reinforced concrete-ECC composite beams. Ordinary portland cement was used as a binder, and high volume fly ash was also used to improve the properties of ECC. An ECC designed in this study showed high tensile strain capacity of 3.0%. Three types of beams were manufactured according to the replacement length of concrete with ECC. From the bending tests, it was found that load-bearing capacity as well as ductility of beam increased with an increase in the replacement length of concrete with ECC. Curvature ductility and plastic hinge length of beam were also increased.

Elasto-plastic behaviour of joint by inserting length of H-beam and structural laminated timber (H형강과 구조용집성재의 삽입길이에 따른 접합부의 탄소성 거동)

  • Kim, Soon Chul;Yang, Il Seung;Moon, Youn Joon
    • Journal of Korean Society of Steel Construction
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    • v.18 no.2
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    • pp.251-259
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    • 2006
  • In some cases, wooden structures are used for medium-rise buildings. It is therefore necessary to develop and test a new structural system for medium-rise buildings using wooden structures. This study deals with high-performance, laminated, timber-based composite members, which consist of structural laminated timber and H-beam. Simple beam tests were performed to determine the strength, stress distributions, and failure patterns of laminated timber. The main parameters are the insertinglength (1, 1.5, and 2 times the H-beam height) and the epoxy between the top/bottom flange of the H-beam and the top/bottom flange of the laminated timber. The results of the test show that the specimen with an inserting length that is 2 times the H-beam height was characterized by fairly god strength and stiffness.

Properties of Urchin-Structured Zinc Oxide Nanorods Gas Sensor by Using Polystyrene Sphere Array (Polystyrene 입자 정렬을 이용한 성게 구조 ZnO 나노막대 가스 센서의 특성)

  • Kim, Jong-Woo;Kim, Do Hoon;Ki, Tae Hoon;Park, Jung Hyuk;Myoung, Jae-Min
    • Korean Journal of Materials Research
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    • v.27 no.12
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    • pp.658-663
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    • 2017
  • Urchin-structured zinc oxide(ZnO) nanorod(NR) gas sensors were successfully demonstrated on a polyimide(PI) substrate, using single wall carbon nanotubes(SWCNTs) as the electrode. The ZnO NRs were grown with ZnO shells arranged at regular intervals to form a network structure with maximized surface area. The high surface area and numerous junctions of the NR network structure was the key to excellent gas sensing performance. Moreover, the SWCNTs formed a junction barrier with the ZnO which further improved sensor characteristics. The fabricated urchin-structured ZnO NR gas sensors exhibited superior performance upon $NO_2$ exposure with a stable response of 110, fast rise and decay times of 38 and 24 sec, respectively. Comparative analyses revealed that the high performance of the sensors was due to a combination of high surface area, numerous active junction points, and the use of the SWCNTs electrode. Furthermore, the urchin-structured ZnO NR gas sensors showed sustainable mechanical stability. Although degradation of the devices progressed during repeated flexibility tests, the sensors were still operational even after 10000 cycles of a bending test with a radius of curvature of 5 mm.

Structural Integrity of Small Wind Turbine Composite Blade Using Structural Test and Finite Element Analysis (구조시험 및 유한요소해석을 통한 소형풍력발전용 복합재 블레이드의 구조 안전성 평가)

  • Jang, Yun-Jung;Lee, Jang-Ho;Kang, Ki-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.9
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    • pp.1087-1094
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    • 2012
  • This study deals with structural analysis and testing under loading conditions calculated by computational fluid dynamics for a small composite blade that is utilized in a dual rotor wind turbine system. First, the aerodynamic forces were analyzed at the rated and cutout wind speed to identify the bending moment distribution along the blade length in previous research. Then, full-scale structural tests were conducted according to IEC 61400-2 to evaluate the structural integrity of the composite blade. These results were compared with finite element analysis to identify the accuracy of the structural analysis. Based on these results, it was revealed that the existing blade has a very high safety margin. Then, the layup of the composite blade was redesigned and analyzed using finite element analysis to achieve structural integrity and economic efficiency.

Crack growth behavior of fatigue surface crack initiated from a small surface defect (작은 表面缺陷에서 發생.成長하는 表面疲勞균열의 成長特性에 관한 硏究)

  • 서창민;권오헌;이정주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.2
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    • pp.191-197
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    • 1987
  • It has been well known that the fracture mechanics can be applied to large through crack growth. But the growth rate of small surface cracks initiated from a small defect under rotary bending fatigue tests can not be treated as a function of stress intensity factor range. In this paper, to investigate the growth behavior of surface small fatigue cracks in the view-point of both fracture mechanics and strength of materials, the fatigue test has been carried out on two kinds of plain carbon steels with a small surface defect. Applying the concept of the cyclic strain intensity factor range .DELTA. $K_{\epsilon}$/$_{t}$ to the analysis of small surface fatigue crack growth, it is found that the relationship between cyclic strain intensity factor range and crack growth rate shows linear relation on logarithmic coordinates regardless of defect sizes and two kinds of carbon steels.s.s.

Characterization of Aluminum Coated Layer in Hot Press Forming of Boron Steel (고온 프레스성형시 보론강 알루미늄 코팅층 거동특성)

  • Jang, Jeong-Hwan;Joo, Byeong-Don;Lee, Jae-Ho;Moo, Young-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.21 no.4
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    • pp.183-188
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    • 2008
  • Hot press forming allows geometrically complicated parts to be formed from sheet and the rapid cooling hardens them to extremely high strength. The main purpose of this research is to characterize Al coated layer in Al coated boron steel during hot press forming. For the hot press hardening experiment, test specimens were heated up to $810{\sim}930^{\circ}C$ and held for 3, 6 and 9 minutes, respectively. And then, some specimens were press hardened and others were air-cooled without any pressing for the comparison purpose. Al coated layer shows four distinct micro-structural regions of interest; diffusion zone, Al-Fe zone(I) low-Al zone(LAZ) and Al-Fe zone(II). Band-like LAZ is clearly shown at temperature ranges of $810{\sim}870^{\circ}C$ and sparsely dispersed at temperature higher than 900oC. The micro-cracking behavior in the Al coated layer during forming were also analyzed by bending and deep drawing tests. The strain concentration in softer LAZ is found to be closely related with micro-cracking and exfoliation in coated layer during forming.