• Title/Summary/Keyword: Bending Method

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Spring Back on the Compound Bending of the Plastic Fuel Tube for Automobile (자동차용 플라스틱 연료튜브의 복합 벤딩에 대한 스프링백)

  • Moon, C.Y.;Park, J.S.;Jeong, Y.D.
    • Journal of Power System Engineering
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    • v.7 no.2
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    • pp.51-55
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    • 2003
  • Recently the requirements for light weight and high performance of the automobile have increased. Especially, the plastic fuel tube makers have made their efforts to dove]op the various plastic fuel tube module with not only dimensional accuracy but also cost competitiveness. The experiment is performed to investigate spring backs for PA12 plastic fuel tubes in case of compound bending. In the experiment, steam bending process is adopted as bending method. In this study, the results we obtained are used to design the bending fixtures and the compound bending system.

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Bending Analysis and Flexural Rigidity of Rectangular Corrugated Plates (사각 주름판의 굽힘강성 및 굽힘해석)

  • Jung, Kang;Kim, Young-Wann
    • Journal of Power System Engineering
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    • v.16 no.6
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    • pp.38-44
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    • 2012
  • In this paper, the bending characteristics of the corrugated plates is analyzed. The trapezoidally, triangularlly and sinusoidally corrugated plates are considered. The corrugated plate is treated as an orthotropic plate that has different flexural properties in two perpendicular directions. The equivalent bending and twisting rigidities for the equivalent orthotropic plates are derived. The equivalent flexural rigidities are estimated under the following postulations: (1) The angle of continuously corrugated plate is not changed after the deformation. (2) When the pure bending moment is applied in corrugated direction of the plate, the its plane is in pure bending. Several numerical examples are analyzed with the proposed method and compared with published results.

A Study on Bentwood Furniture Design - Focus on Steam Bending Technique -

  • Kim, Young-Joo
    • Journal of the Korea Furniture Society
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    • v.20 no.3
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    • pp.222-231
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    • 2009
  • At researching the history of furniture design, furniture based on the bentwood technique was often seen. There are different bending ways of wood. Among others the steam bending technique had been used since long time, but it's detailed method has been much less studied in Korea yet. The aim of the present study was to investigate the theoretical approach and making ways & process of the steam bending technique, and furthermore to utilize it for the works of the students majoring furniture design. This intends that the steam bending technique will be widely distributed by doing a mock up and it will be diversely used for development of more different furniture designs.

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Flapwise bending vibration analysis of rotating cantilever beams considering shear and rotary inertial effects (전단 및 단면 회전관성효과를 고려한 회전 외팔보의 면외 굽힘진동해석)

  • Shin, Sang-Ha;Yoo, Hong-Hui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.10
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    • pp.1580-1588
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    • 1997
  • A modeling method for the flapwise bending vibration of a rotating cantilever beam which has small slenderness ratio is presented in this paper. It is shown that as the slenderness ratio decreases the shear and rotary inertia effects increase. Such effects become critical for the accurate estimation of the natural frequencies and modeshapes, especially higher frequencies and modes, as the angular speed increases. It is also shown that the flapwise bending natural frequencies are higher than the chordwise bending natural frequencies. The discrepancy between first natural frequencies are especially significant when the hub radius ratio is small.

A Study on the Development of a High Speed Feeding Type Three-Dimensional Bending Machine (초고속 이송 방식 3차원 Bending Machine 개발에 관한 연구)

  • Lim, Sang-Heon;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.11 s.176
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    • pp.91-98
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    • 2005
  • This study has been focused on the development of a high speed feeding type three-dimensional bending machine. It is designed for manufacture of copper pipe for heat exchangers. For the purpose of design of the machine, analysis of bending process, structural analysis and reliability evaluation of the machine by a laser interferometer are carried out. The analysis is carried out by FEM simulation using commercial softwares, DEFORM, MARC and CATIA V5. In addition, the machine has attained high accuracy and repeatability. In order to improve the accuracy of this machine, the maximum speed, positioning accuracy and repeatability of feed are measured by the laser interferometer. The final results of analysis are applied to the design of a high speed feeding type three-dimensional bending machine and the machine is successfully developed.

Effect of internal Stress on the Strength of PZT Cermics (PZT 세라믹스의 강도에 미치는 내부응력의 영향)

  • 태원필;윤여범;김송희
    • Journal of the Korean Ceramic Society
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    • v.33 no.1
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    • pp.49-55
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    • 1996
  • The aim of this study is to investigate the change of bending strength and fatigue strength in the unpoled and poled Pb(Zr, Ti)O3 ferroelectrics of tetragonal morphotropic phase boundary (MPM) and rhombohedral com-position in terms of internal stress which is measured by XRD method. Before poling treatment the highest bending strength was found in rhombohedral composition. After poling treatment the bending strength decreas-ed in all compositions but it decreased most remarkably in tetragonal composition. The most prominent de-crease of bending strength after poling treatment in tetragonal was attributed to the occurrence of microcracks due to highanisotropic internal stress around grain boundary which was induced of bending strength after poling in MPB and rhombohedral composition was not due to the occurrence of microcracks but to the increase in tensile internal stress perpendicular to the direction of crack propagation by domain alignment. Fatigue strength was higher before poling treatment than after poling treatment for various compositions.

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A Study on the Bending Process for Precision Pipe Forming (정밀 파이프 성형을 위한 벤딩 공정 개발에 관한 연구)

  • Kim, Hyun-Jin;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.58-65
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    • 2007
  • The arbitrarily-bended pipe is widely used in a heat exchanger system. Thus, the pipe bending process has important role in performance and productivity of heat exchanger system. The purpose of this study is to investigate the bending process for manufacturing of sound pipe. And, the spring-back effect and the variation of pipe thickness should be controlled effectively. The change of spring-back ratio and the thickness variation of pipe according to the change of bending radius, bending angle and pipe thickness are analyzed by FEM analysis. The analytic results are compared with the experimental data, accordingly the results show good agreement. The method of the analysis can be applied for manufacturing of precision bended pipe.

An Evaluation of Bending Fatigue Strength for Cold Forged Bevel Gear (냉간단조 베벨기어의 굽힘피로강도 평가)

  • 김재훈;사정우;김덕회;이상연
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.61-67
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    • 2000
  • Gears are the most commonly used parts in automotive and industrial applications. One of most common modes of gear failures is tooth breakage, which is usually produced by the bending fatigue failure. It is important to manufacture the gears which can withstand the applied stresses in view of safety and economic requirement. This paper deals with bending fatigue strength for cold forged bevel gear. Especially, to compare fatigue characteristics for manufacturing processes difference, bending fatigue tests of bevel gears made by three different processes respectively. Results indicate that the fatigue strength of bevel gear is improved by cold forging process. Intergranular fracture is found on fatigue fracture surface, and dimples are observed on final fracture surface. The fatigue failure cannot be considered as a deterministic quantity, but must be characterized statistically. This study proposes a method to estimate bending fatigue lift of the bevel gear using the probability-load-life and Weibull analysis.

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Elastic-Plastic J Estimations for Pipes with Off-Centred Circumferential Through-Wall Cracks (비대칭 원주방향 관통균열 배관의 탄소성 J-적분 계산식)

  • Shim, Do-Jun;Huh, Nam-Su;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1170-1178
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    • 2003
  • This paper provides approximate J estimates for off-centred, circumferential through-wall cracks in cylinders under bending and under combined tension and bending. The proposed method is based on the reference stress approach, where the dependence of elastic and plastic influence functions of J on the cylinder/crack geometry, the off-centred angle and strain hardening is minimised through the use of a proper normalising load. Based on published limited FE results for off-centred, circumferential through-wall cracks under bending, such normalising load is found, based on which the reference stress based J estimates are proposed for more general cases, such as for a different cylinder geometry and for combined loading. Comparison of the estimated J with extensive FE J results shows overall good agreements for different crack/cylinder geometries and for combined tension and bending, which provides sufficient confidence in the use of the proposed method to fracture mechanics analyses of off-centred circumferential cracks. Furthermore, the proposed method is simple to use, giving significant merits in practice.

An extremum method for bending-wrinkling predictions of inflated conical cantilever beam

  • Wang, Changguo;Du, Zhenyong;Tan, Huifeng
    • Structural Engineering and Mechanics
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    • v.46 no.1
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    • pp.39-51
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    • 2013
  • An extremum method is presented to predict the wrinkling characteristics of the inflated cone in bending. The wrinkling factor is firstly defined so as to obtain the wrinkling condition. The initial wrinkling location is then determined by searching the maximum of the wrinkling factor. The critical wrinkling load is finally obtained by determining the ratio of the wrinkling moment versus the initial wrinkling location. The extremum method is proposed based on the assumption of membrane material of beam wall, and it is extended to consider beam wall with thin-shell material in the end. The nondimensional analyses show that the initial wrinkling location is closely related to the taper ratio. When the taper ratio is higher than the critical value, the initial wrinkles will be initiated at a different location. The nondimensional critical wrinkling load nonlinearly increases as the taper ratio increases firstly, and then linearly increases after the critical taper ratio. The critical taper ratio reflects the highest load-carrying efficiency of the inflated cone in bending, and it can be regarded as a measure to optimize the geometry of the inflated cone. The comparative analysis shows fairly good agreement between analytical and numerical results. Over the whole range of the comparison, the mean differences are lower than 3%. This gives confidence to use extremum method for bending-wrinkling analysis of inflated conical cantilever beam.