• 제목/요약/키워드: Bending Machine

검색결과 392건 처리시간 0.025초

침탄 및 고주파 열처리한 치차의 굽힘피로강도 평가 (Bending Fatigue Strength of Carburized and Induction Hardened Gears)

  • 김완두;최병익;한승우;김정훈
    • 한국자동차공학회논문집
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    • 제2권6호
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    • pp.1-8
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    • 1994
  • To enhance the strength of gears for transmission, Generally caburizing heat treatment is applied. But there are some problems in this technology the distortion of gears during heat treatment process, and the discontinuity of manufacturing process. For these reasons, the high frequency induction hardening process is widely used. This method is one of the surface hardening process to improve the wear resistance and fatigue life of the machine components. In this study, to compare the bending fatigue strength of caburized gear with that of induction hardened gear, bending fatigue testing of gears with two different cases was performed by using an electrohydraulic servo-controlled fatigue testing machine and double tooth bending fatigue test fixture. Fatigue life distributions at constant stress levels were established directly from fatigue data. For gear design, the fatigue strength distribution at specified life is more important. This distribution is obtained by statical transformation from fatigue life distribution. Reliability of bending fatigue strength was estimated by P-S-N curves and Weibull distribution.

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국내 기계등급구조재의 허용응력 분석 (Analysis of Allowable Stresses of Machine Graded Lumber in Korea)

  • 홍정표;오정권;박주생;한연중;방성준;김철기;이전제
    • Journal of the Korean Wood Science and Technology
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    • 제43권4호
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    • pp.456-462
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    • 2015
  • KS F 3020-침엽수구조용재 기준에 따라 국산 소나무(Pinus densiflora) $38{\times}140{\times}3600mm$ 구조용 제재목 365개에 대하여 기계등급구분을 실시하고, 휨허용응력을 산출하여 현재 적용되는 KS기준허용응력과 비교 분석하였다. 휨허용응력 계산을 위하여 5% 휨강도 하한값을 75% 신뢰수준의 비모수적 방법, 2-parameter 그리고 3-parameter Weibull 분포를 가정한 모수적 방법, 휨강도-휨탄성계수 직선회귀 방법, 총 4가지 분석방법을 사용하여 결정하였다. 기계등급 E8, E9, E10 만이 비모수적 방법의 통계 처리가 가능한 자료 수를 얻었으며, 휨강도-휨탄성계수 직선회귀 방법은 이론적으로 모든 등급에 대한 5% 하한값 결정이 가능함을 보여주었다. 결정된 등급별 휨허용응력은 기준허용응력에 비하여 모두 낮은 값을 나타내었으며 이것은 과소설계의 위험성이 있는 것으로 현행 기계등급구분체계의 문제점으로 파악되었다. 이러한 문제는 구조설계 신뢰성과 관련하여 반드시 개선되어야 할 것으로, 휨강도-휨탄성계수 조합 등급 도입이 필요할 것으로 생각되었다.

Experimental Investigation for Flexural Stiffness of Paperboard-stacked Structure

  • Lee, Myung-Hoon;Park, Jong-Min
    • 한국포장학회지
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    • 제7권1호
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    • pp.9-15
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    • 2001
  • Top-to-bottom compression strength of corrugated fiberboard boxes is partly dependent on the load-carrying ability of the central panel areas. The ability of these central areas to resist bending under load will increase the stacking strength of the box. The difference of box compression strengths, among boxes which are made with identical dimensions and fabricated with same components but different flute sizes, is primarily due to difference of the flexural stiffness of the box panels. Top-to-bottom compression strength of a box is accurately predicted by flexural stiffness measurements and the edge crush test of the combined boards. This study was carried out to analyze the flexural stiffness, maximum bending force and maximum deflection for various corrugated fiberboards by experimental investigation. There were significant differences between the machine direction (MD) and the cross-machine direction (CD) of corrugated fiberboards tested. It was about 50% in SW and DW, and $62%{\sim}74%$ in dual-medium corrugated fiberboards(e.g. DM, DMA and DMB), respectively. There were no significant differences of maximum deflection in machine direction among the tested fiberboards but, in cross direction, DM showed the highest value and followed by SW, DMA, DMB and DW in order. For the corrugated fiberboards tested, flexural stiffness in machine direction is about $29%{\sim}48%$ larger than cross direction, and difference of flexural stiffness between the two direction is the lowest in DMA and DMB.

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감아굽힘 시험장치의 제작과 스프링백 비의 시험법에 대한 역학적 검토 (A Discussion on Measurement of Springback Ratio Using Winding Bend)

  • 김용우
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.95-101
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    • 2000
  • To measure springback ratio of thin sheet or plate, winding bend rig is made. It bends a specimen with keeping its curvature constant and measures the bending angles before and after release of bending load. To check the performance of the bend rig, we calculated the bending moment by two ways which are based on simple beam theory. One is that the bending moment is calculated by using the results of bending test, and the other is that the moment is calculated by using the results of tensile tests. The former may entails the effect of the friction between bending pin of the rig and the surface of specimen, but the latter does not contain any effects of the friction since the bending moment is obtained by using tensile tests. Nevertheless, the values of the two bending moment shows the same level of bending moment, which implies that the friction does not influence on the value of springback ratio in spite of the presence of friction within the cope of the test performed in this experiment.

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[ '${\wedge}$' ]단면 앵글 구조재의 압출굽힘 가공에 관한 성형해석 (Forming Simulation of the Extrn-Bending Process of the Angle Product with '${\wedge}$' Section)

  • 이경국;진인태
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.346-349
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    • 2004
  • In the previous experimental study about extru-bending of angle product, the bending of extruded angle products with the '${\wedge}$' section and 'ㄱ' section can be abtained by the hot metal extru-bending machine with the two punches moving in the different velocity. The bending curvature can be controlled by the different velocity of billets through the two-hole container. This paper describes simulation of extru-bending process by the difference of punch velocities. The result of the forming simulation by $DEFORM^{TM}-3D$ shows that the bending phenomenon at the die exit during extrusion can be abtained by the two punches moving in the different velocity. And it is possible to design extrusion dies and to control the curvature of product through the simulation of extru-bending process by analysis

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연질파이프의 두께보증형 벤딩공정에 대한 성형해석에 대한 연구 (A study on forming analysis for the soft pipe bending process of thickness guarantee)

  • 정동원;정지현;조종래
    • Journal of Advanced Marine Engineering and Technology
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    • 제37권1호
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    • pp.66-71
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    • 2013
  • 산업현장에서 널리 사용되고 있는 연질용 벤딩파이프는 벤딩 후 외관의 주름이나 스프링 백, 관이 얇아지는 현상 등이 자주 발생하여 크랙이나 파이프 파공 등의 문제가 대두되고 있지만 이를 완벽히 해결할 수 있는 벤딩기계는 아직 전무한 실정이다. 따라서 본 연구에서는 고품질 정밀형 연질재료 전용 벤딩기계의 개발을 위한 기초연구로서 벤딩툴인 맨드릴을 자체 설계제작하고 그 성능을 검증한다. 또한 벤딩 시 관이 얇아지는 현상에 대해 두께 감소율과 손상정도 등을 시뮬레이션으로 분석하고 그 해결방법을 제시하고자 한다.

원통형 다이를 이용한 굽힘의 변형특성에 관한 연구 (A Study on Characteristics of Bending Deformation in Cylindrical Die)

  • 김용우;이대수
    • 한국공작기계학회논문집
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    • 제17권4호
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    • pp.59-66
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    • 2008
  • This paper has proposed a new parameter to interpret the effects of plastic deformation in bending of strips in cylindrical die and punch. With reference to the parameter, we have provided an insight on the separation between strips and punches, the occurrence of the multi-point bending during the process of deformation, the final shapes of strips, and the springback ratios. Also using the parameter, we have considered the different effects between the bending deformation in the cylindrical die and the bending deformation due to pure bending.

2차원 튜브벤딩의 단면 변형에 관한 실험적 연구: 인장, 벤딩 시퀀스 및 벤딩 각도 중심으로 (An Experimental Study on Cross-sectional Deformation in 2D Tube Bending: Stretch, Bending Sequence and Bending Angle)

  • 하태광
    • 소성∙가공
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    • 제32권4호
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    • pp.221-227
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    • 2023
  • While tube bending is a conventional forming technique, it is still used to make curved products for load-bearing members or aesthetically pleasing parts in various manufacturing industries such as automotive, aerospace, and others. Whole or local deformation of the final product such as springback, distortion, or local buckling are of interest in metal forming or precision manufacturing. In this paper, the factors affecting the cross-sectional deformation are explored. A 5-axis stretch bending machine was used for two-dimensional bending with extruded AA6082-T4 rectangular tubes. Three different bending sequences were employed: stretch before bending, stretch after bending, simultaneous bending and stretch. Furthermore, by considering both the stretch and bending angle, cross-sectional deformation was also analyzed. It was observed that employing stretch bending techniques can effectively reduce cross-sectional deformation and contribute to overall quality enhancement. Through this study, it was revealed that these factors have an impact on the cross-sectional deformation of the tubes.

전기선형모터의 공작기계에의 적용 (Application of Electrical Linear Motors to Machine Tools)

  • 은인웅;정원지;이춘만;최영휴
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.450-453
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    • 2001
  • Linear motor is characterized by its high velocity, high acceleration and good positioning accuracy. In recent years, linear motor is often used as a fast feed mechanism for high-speed machine tools. For the effective application of linear motors to machine tools, many demands on machine conceptions must be fulfilled. In this paper, some important construction concepts such as bending deformation of machine table, frictional force on the linear guidance and thermal behavior of linear motors are presented.

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회귀분석을 이용한 열변형 오차 모델링에 관한 연구 (Research on the thermal deformation model ins using by regression analysis)

  • 김희술;고태조;김선호;김형식;정종운
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.47-52
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    • 2002
  • There are many factors in machine tool error. These are thermal deformation, geometric error, machine's part assembly error, error caused by tool bending. Among them thermal error is 70% of total error of machine tool . Prediction of thermal error is very difficult. because of nonlinear tendency of machine tool deformation. In this study, we tried thermal error prediction by using multi regression analysis.

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