• Title/Summary/Keyword: Bending Machine

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A Study on Structure of Support Ball Screw and Arrangement of Combined Bearing (볼나사 지지 구조와 베어링 조합 배열에 관한 연구)

  • 홍성오;정성택;조규재
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.51-56
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    • 2002
  • In order to achieve high precision machine tools, Performance enhancement of feed drive systems is required. One of the important technical issues is how to decrease thermal expansion of ball screw in proportion to the increase of machining speed. When measuring force of stretch of ball screw, since not only actual expansion and the value of bending have to be considered, it is impossible to define the exact value of expansion. In addition, support bearings of ball screw gain considerable force in axial direction. It also generates thermal expansion on the ball screw, and deteriorates the performances of the hearings. In conclusion, it is impossible to give the pretension enough to absorb all the elongation due to thermal expansion generated during machine is running. If given bed column and saddle are all bent to chance machine accuracy, and the support bearings of ball screw is damaged.

Vibration Analysis and Optimization of the Dynamic Characteristics of the Press Machine (The 1st Report, Vibration Analysis of the Press Machine) (프레스 기계의 진동해석과 동특성의 최적화(제 1보, 프레스 기계의 진동해석))

  • ;長松 昭男
    • Journal of Advanced Marine Engineering and Technology
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    • v.14 no.3
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    • pp.34-41
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    • 1990
  • Mode Synthesis Method is applied to analyize the vibration characteristics of the press machine sold at present. Vibration analysis of the machine has not been done thoroughly as far, because of its complicated structure and much bigger unlinearity of its vibration characteristics. The press was disassembled by parts, and it was experimented by the exciting techniques and curve fitting methods, and analyzed by the Mode Synthesis Method. The 2 results were showed good agreements at each part. We confirming it, the machine was assembled, and experimented and analyzed by the same method. Also good agreements between 2 methods were obtained. In addition, impact responses of the actual moving press were agreed with the analyzed values by the Mode Synthesis Method. And we found that the first bending mode of the slide was ruling the vibration characteristics of the press.

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A Study on the Fatigue Phenomena of Woven Fabrics -On the Changes of Mechanical Properties and Handle of Woven Fabrics Caused by the Wearing- (직물의 피노에 관한 연구 -착용에 의한 역학적 성질과 태의 변화-)

  • Suh Young Sook
    • Journal of the Korean Society of Clothing and Textiles
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    • v.10 no.1
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    • pp.47-57
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    • 1986
  • The purpose of this study is to investigate fatigue phenomema of woven fabric. In order to obtain the basic data which is available for predicting the fabric fatigue phenomena, the change of mechanical properties of woven fabrics caused by the wearing and the changes of mechanical properties of woven fabrics which were subjected to repeated tensile-shearing deformation using fabric testing machine has been investigated and compared. The fatigue of woven fabrics was examined with the value of basic mechanical properties of specimens measured by the KES-F fabric testing system and their hand value and wearing ability. The results were as follows. 1) The fatigue phenomena of woven fabrics by the wearing for 800 hours are different on the position of the body: On the portion of hip, the change of surface property was the greatest, bending hysterisis was greatly increased, thickness weight, stiffness, fullness shearing hysterisis were more increased than original fabric and T.H.V. was decreased. On the portion of knee, decreasing of tensile resilience and increasing of bending, shearing hysterisis were observed greater than any other part, and increasing of stiffness, crispness was more than original fabric. On the bottom area, the changes of mechanical property was comparatively small, H.V. and T.H.V. showed near the value of the original fabric. 2) By drycleaning most of mechanical properties showed the tendency to recover the value of the original fabric, but bending hysterisis and thickess were increased, tensile and com-pression resilience were decreased more than original fabric in all parts. 3) The fatigue phenomena caused by fabric fatigue testing machine were as follows. The decreasing of hystersis in the repeated deformation such as bending, shearing was appeared at the $10^2$ deformation, but with the increasing cycle, the tendency was slightly regained. Handle value was also appeared the lowest value at the $10^2$ deformation.

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Machining Characteristics According to the Wheel Wear in Surface Grinding for Structural Ceramics of $Si^3 N_4$ ($Si^3 N_4$ 구조용세라믹재의 연삭가공시 숫돌마멸에 따른 가공특성)

  • 왕덕현;김원일;신경오
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.4
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    • pp.9-16
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    • 2003
  • In this study, the decision of dressing time for diamond wheel was analyzed by observing with acoustic emission signals and surface roughness, and also obtained the machining characteristics by weibull distribution plot for the values of bending strength. From the experimental study, it was possible to predict the time of re-dressing for the diamond grinding wheel with the analysis of acoustic emission signals and surface roughness values, and following conclusions were obtained. The root-mem-square values of acoustic emission signals were obtained low as the increased of table speed for different abrasive grain size. This is caused by the lack of grinding power which is not able to get rid of all real grinding mass of depth as the table speed is increased. The values of bending strength for ground $Si_3 N_4$ specimens were decreased for gain size of #400 than that of #60, but it was found that the surface roughness values for gain size of #60 were better than that of #400. As compared the shape parameter of weibull distribution plot for the values of bending strength, it was found that the reliability of bending strength for grain size of #60 increased than that of #400.

Bending Characteristic of CFRP & Hybrid Shaped Hat Structure Member According to Stacking Orientation Angle (적층각도변화에 따른 CFRP & 혼성 모자형 구조부재의 굽힘 특성)

  • Kim, Ji-Hoon;Kim, Jung-Ho;Cha, Cheon-Seok;Yang, In-Young
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.3
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    • pp.34-39
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    • 2008
  • In this study, CFRP(Carbon Fiber Reinforced Plastics) that has high specific strength and elastic modulus and low thermal strain was used as a material for the lightweight structural member. CFRP is a fiber material as anisotropic material. The anisotropic material is characterized by the change of its mechanical properties according to stacking orientation angle. CFRP orientation angle was oriented in [A/B]s in order to examine the effect of CFRP orientation angle on the characteristics of energy absorption. CFRP is very weak to the impact from the outside. So, when impact is applied to CFRP, its strength is rapidly lowered. The hybrid material was manufactured by combining CFRP to aluminum which is lightweight and widely used for structural members of the automobile. The hybrid member was shaped as a side member that could support the automobile engine and mount and absorb a large amount of impact energy at the front-end in case of automobile collision. The bending test device was manufactured in accordance with ASTM standard, and mounted to UTM for bending test. For comparing bending characteristics of the hybrid member with those of Aluminum and CFRP member, tests were performed for aluminum, CFRP and hybrid member, respectively.

Effects of Underfills on the Dynamic Bending Reliability of Ball Grid Array Board Assembly (Ball Grid Array 보드 어셈블리의 동적굽힘 신뢰성에 미치는 언더필의 영향)

  • Jang, Jae-Won;Bang, Jung-Hwan;Yoo, Se-Hoon;Kim, Mok-Soon;Kim, Jun-Ki
    • Korean Journal of Materials Research
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    • v.21 no.12
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    • pp.650-654
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    • 2011
  • In this paper, the effects of conventional and newly developed elastomer modified underfill materials on the mechanical shock reliability of BGA board assembly were studied for application in mobile electronics. The mechanical shock reliability was evaluated through a three point dynamic bending test proposed by Motorola. The thermal properties of the underfills were measured by a DSC machine. Through the DSC results, the curing condition of the underfills was selected. Two types of underfills showed similar curing behavior. During the dynamic bending reliability test, the strain of the PCB was step increased from 0.2% to 1.5% until the failure circuit was detected at a 50 kHz sampling rate. The dynamic bending reliability of BGA board assembly using elastomer modified underfill was found to be superior to that of conventional underfill. From mechanical and microstructure analyses, the disturbance of crack propagation by the presence of submicron elastomer particles was considered to be mainly responsible for that result rather than the shear strength or elastic modulus of underfill joint.

Rotor Dynamics Analysis of a Spindle System for a High speed Grinding Machine (고속 연삭기 주축 시스템의 회전체 역학 해석)

  • 최영휴
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.714-719
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    • 2000
  • This paper describes a transfer matrix approach to analyze the dynamics of a high sped flexible rotor system supported at 2 positions by five ceramic bearings. The rotor system is modelled as lumped parameters in which many factors are considered not only lumped inertia or mass, bending moment, shear force but also gyroscopic effect and unbalance. The equation of motion is derived in the transfer matrix form, from which the eigenvalues equation is also derived. The transfer natural frequencies and modes. The eigenvalues, eigenmodes, campbell diagram, whirling critical speed, whirling modes, and the response of unbalance are calculated and discussed.

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Evaluation of Static Bending Properties for Some Domestic Softwoods and Tropical Hardwoods Using Sonic Stress Wave Measurements (응력파(應力波) 측정(測定)에 의(依)한 수종(數種)의 국산(國産) 침엽수재(針葉樹材) 및 열대(熱帶) 활엽수재(闊葉樹材)의 휨성질(性質) 평가(評價))

  • Lee, Do-Sik;Jo, Jae-Sung;Kim, Gyu-Hyeok
    • Journal of the Korean Wood Science and Technology
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    • v.25 no.1
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    • pp.8-14
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    • 1997
  • Stress wave velocity, wave impedance, and stress wave elasticity of small, clear bending specimens of five domestic softwoods (Pinus densiflora, Pinus koraiensis, Chamaecyparis obtusa, Cryptomeria japonica, and Larix leptolepis) and four tropical hardwoods(Kempas, Malas, Taun, and Terminalia) were correlated with static bending modulus of elasticity(MOE) and modulus of rupture(MOR). The degree of correlation between stress wave parameters and static bending properties was dependent on wood species tested. Stress wave elasticity and wave impedance were better predictors for static bending properties than stress wave velocity for each species individually and for softwood or hardwood species taken as a group, even though elasticity and impedance were nearly equally correlated with static bending properties apparently. Based upon the correlation coefficient between stress wave parameters and static properties, stress wave elasticity and wave impedance were found as stress wave parameters which can be used for the purpose of the reliable and successful prediction of bending properties. The degree of correlation between static MOE and MOR was also different according to wood species tested. Static MOE was nearly as well correlated with MOR as was stress wave elasticity. The results of this research are encouraging and can be considered as a basis for further work using full-size lumber. From the results of this study, it was concluded that stress wave measurements could provide useful predictions of static bending properties and was a feasible method for machine stress grading of domestic softwoods and tropical hardwoods tested in this study.

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The Effect of Addendum Modification Coefficient on Gear Strength to Planetary Gear Reducer (유성기어 감속기에서 전위계수가 기어 강도에 미치는 영향)

  • Kwak, Ki-Suk;Han, Dong-Seop
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.38-43
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    • 2011
  • Industrial reducer is in general use to Deck Crane. High-precision and high-efficient reducer is minimized the power-loss and energy-loss of a machine. So it contribute the price reduction and life extension. Reducer is usually using the Planetary gear reducer. Planetary gear reducer is composed the sun gear, planet gear, internal gear and casing. Industrial reducer's wear and breakage have a short-life. To solve this problem, it is using the profile-shifted-gear or tooth modification. This study was carried out the effect of addendum modification coefficient on tooth fillet bending strength to planetary reducer. Tooth fillet bending stress is calculate. And all parameter were expressed the function of addendum modification coefficient. And then stress concentration factor of tooth fillet curve was express the function of addendum modification coefficient using comparison between theory and finite element analysis.

Design of a Geometric Adaptive Straightness Controller for Shaft Straightening Process (축교정을 위한 기하학적 진직도 적응제어기 설계)

  • Kim, Seung-Cheol;Jeong, Seong-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2451-2460
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    • 2000
  • In order to minimize straightness error of deflected shaft, a geometric adaptive straightness controller system is studied. A multi-step straightening and a three-point bending process have been developed for the geometric adaptive straightness controller. Load-deflection relationship, on-line identification of variations of material properties, on-line springback prediction, and real-time hydraulic control methodology are studied for the three-point bending process. By deflection pattern analysis and fuzzy self-learning method in the multi-step straightening process, a straightening point and direction, desired permanent deflection and supporting condition are determined. An automatic straightening machine has been fabricated for rack bars by using the developed ideas. Validity of the proposed system is verified through experiments.