• Title/Summary/Keyword: Belt pulley

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Performances of Plastic Pulley with High Mechanical Properties and Low Friction

  • Kim, Namil;Lee, Jung-Seok;Hwang, Byung-Kook;Bae, Seokhu;Yoon, Jeong-Hwan;Yun, Juho
    • Elastomers and Composites
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    • v.54 no.2
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    • pp.135-141
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    • 2019
  • Polyphenylene sulfide (PPS) was filled with glass fiber (GF), aramid fiber (AF), and solid lubricants to improve the mechanical properties and wear resistance. The addition of GF effectively enhanced the tensile strength, flexural modulus, and impact strength of PPS, while solid lubricants such as polytetrafluoroethylene (PTFE), molybdenum disulfide ($MoS_2$), and tungsten disulfide ($WS_2$) lowered the friction coefficients of the composites to below 0.3. The ball nut and motor pulley of the electric power steering (EPS) were manufactured using the PPS composites, and feasibility was ascertained thereafter by conducting the durability test. The composites filled with GF and AF showed high mechanical strength, but slip occurred at the interface between the pulley and belt while testing above $50^{\circ}C$. When small amounts of lubricants were added, the slip was no longer detected because of the suppression of friction heat. It is realized that the low friction as well as high mechanical properties is important to ensure the reliability of plastic pulleys.

Analysis on the Nonlinear Vibration Characteristics of a Belt Driven System (벨트 구동계의 비선형 진동특성 해석 제목)

  • Kim, Seong-Geol;Lee, Sin-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1251-1262
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    • 1996
  • In this paper, a mathematical model for a belt driven system is proposed to analyse the vibration characteristics of the driving units with belts and the free and forced vibraiton anlyses are carried out. The mathematical model for a belt-driven system includes belts, pulleys, spindle and bearings. By using Hamilton's principle, four nonlinear governing equations and twelve nonlinear boundary conditions are derived. To linearize and discretize the nonlinear governing equations and boundary conditions, the perturbation method and Galerkin method are used. Also, the free vibration analyses for various parameters of a belt driven system, which are the tension of a belt, the length of a belt, the material properties of belts, the velocity of a velt and the mass of pulley are made. The forced vibration analyses of the system are performed and the dynamic responses for main parameters are anlysed with a belt driven system.

Experimental Study of vibration and Noise on Stick-Slip phenomenon of V-belt (Stick-Slip현상에 의한 V-벨트의 진동과 소음에 관한 실험연구)

  • Koo, Jung-Tae;Ahn, Se-Jin;Jeong, Weui-Bong;Kang, Jong-Jin
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.118-121
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    • 2006
  • Stick-slip of belt-pulley system produces vibration which results in the noise problem. Experimental study was carried out to investigate the phenomenon of stick-slip with simple v-belt system. The optical displacement sensor detected the vibration caused by the stick-slip of which the frequency was significantly dependant on tension of the belt. The rotation speed of putties also affected the frequency and magnitude of the stick-slip vibration. Existence of misalignment between the driven and drive pulleys made some difference in the stick-slip frequency, but not much. Further study is necessary to identify the generation of noise from the stick-slip vibration.

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Non-linear vibration and stability analysis of a partially supported conveyor belt by a distributed viscoelastic foundation

  • Ghayesh, M.H.;Khadem, S.E.
    • Structural Engineering and Mechanics
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    • v.27 no.1
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    • pp.17-32
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    • 2007
  • The main source of transverse vibration of a conveyor belt is frictional contact between pulley and belt. Also, environmental characteristics such as natural dampers and springs affect natural frequencies, stability and bifurcation points of system. These phenomena can be modeled by a small velocity fluctuation about mean velocity. Also, viscoelastic foundation can be modeled as the dampers and springs with continuous characteristics. In this study, non-linear vibration of a conveyor belt supported partially by a distributed viscoelastic foundation is investigated. Perturbation method is applied to obtain a closed form analytic solutions. Finally, numerical simulations are presented to show stiffness, damping coefficient, foundation length, non-linearity and mean velocity effects on location of bifurcation points, natural frequencies and stability of solutions.

The Power-train for the Bicycle adopting the Timing belt

  • Bu-Seob Sien;Dong-Gu Sien;Sung-Cheon Park;Young-Woong Kwon
    • International journal of advanced smart convergence
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    • v.13 no.1
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    • pp.201-205
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    • 2024
  • Currently, the most important issue on the earth is global warming, which causes climate change and leads to disasters. For this reason, each country is focusing on renewable energy, carbon neutrality, environmentally friendly energy and transportation. Bicycles used as short-distance vehicles do not emit gases harmful to the human body that pollute the Earth's atmosphere. Also, the use of bicycles has the effect of improving the health of people, and each country is designing a short distance transportation network using bicycles. In this study, we propose a model of a bicycle power-train that can use a belt as a power transmission medium. The basic principles and methods for applying the proposed new type of power-train to bicycles are presented.

An Experimental Study on the Parts Performance of Dry CVT (건식 무단변속기 부품 성능에 관한 실험적 연구)

  • Kwon, Y.W.
    • Journal of Power System Engineering
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    • v.10 no.3
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    • pp.73-80
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    • 2006
  • The main advantages of the Dry CVT with V-belt, which has been popular in Asia, are a simple mechanism, less maintenance and low cost. The important factors which have an influence on the performance of the CVT are the weight of the centrifugal roller, the change of axial distance and spring force. Based on an experiment, the effects of load torque, speed ratio, and revolution of both the driving pulley and the driven pulley during the alteration of the axial distance, roller weight and spring constant were studied.

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Upper Bound Analysis for Forging of Circular Gears (원호 기어의 단조 상계해석)

  • 조해용;최재찬;최종웅;민규식;박형진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.761-765
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    • 1996
  • This paper describes the forging of circular tooth profiled gears as a series of development of simulator for non-axisymmetric parts that being used at the pump pulley, timing belt pulley etc. in automobiles. The half pitch of gear is divided into 6 deformation regious and kinematically admissible velocity fields for those regions are proposed. The neutral surface is introduced torepresent inner flow of material during forging operation with flat punch and, for each step, it is assumed as a circle. The upper bound solutions obtained from the suggested kinematically admissible velocity fields are in good agreement with experimental results and they are useful to predict the capacity of forging press for forging of circular gears.

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Analysis for forging of trochoidal gears (트로코이드 기어의 단조 해석)

  • Cho, Hae Yong;Min, Gyu Sik;Choi, Jongung
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.9
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    • pp.77-83
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    • 1996
  • This paper describes forging of trochoidal gears, which are being widely used in timing belt pulley, pump pulley etc., as a series of development of the simulator for non-axisymmetric elements. Kinematically admissible velocity fields for forging of trochoidal gear were proposed and the loads were calculated by numerical method. When the simulation was carried out, half pith of gear was divided into 6 deformation regions which have different velicity fields by assumptions and boundary conditions. The neutral surface was introduced into forging of trochoidal gears with flat punch and, for each step, it is assumed as a circle with its radius r$_{n}$. The experimental set-up was installed in 200 ton hydraulic press for forging. The billets, of A1 2218 aluminum alloy, were slightly phosphate-coated. It was shown that thd theoretical solutions, as upper bound, are useful to predict the forging load for forging of trochoidal gears, because thdt give estimates that are substantially higher than experimental loads.s.

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Fault Detection Analysis by Using a Machinery Fault Simulator (기계 결함 시뮬레이터(MFS)를 이용한 결함 신호 분석)

  • Bae Taehan;Jang Sukdong;Song Chul Ki
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.1
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    • pp.126-131
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    • 2005
  • This paper presents experimental results by using the machinery fault simulator which is monitoring its conditions with an acceleration signal. Components of the machinery, for example, motor, belt pulley, belt, bearing, and gear, with artificial defects were used for the experiment.

Mechanical Loss Model for a Metal Belt CVT (금속벨트 CVT 동력전달 손실모델)

  • Ryu, Wan-Sik;Kim, Pil-Gu;Kim, Hyun-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.3
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    • pp.81-87
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    • 2006
  • In this paper, the belt-pulley mechanical loss is investigated. A bondgraph model for the mechanical loss is developed from the viewpoint of the power flow by assuming that all power losses are attributed to the torque loss. The mechanical loss model consists of transient and steady state part. The coefficients of the power loss model are obtained from the experiments. It is found from the simulations and experiments that the steady state loss depends on the line pressure, input torque and rotational speed while the transient loss depends on the rotational speed, shift speed and the inertial torque.