• 제목/요약/키워드: Belt pulley

검색결과 58건 처리시간 0.028초

플라스틱 V-벨트 풀리 설계 및 시작품 제작에 관한 연구 (A Study on the Product Design and Prototype Manufacturing of a Plastic V-Belt Pulley)

  • 손태일;임재규;김형종
    • 산업기술연구
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    • 제21권B호
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    • pp.281-286
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    • 2001
  • In this study, product design and prototype manufacturing of a plastic water-pump pulley has been tried. The designed model is supposed to be made of 33 % glass reinforced resin of which the tensile strength is 180 MPa, and has 24 ribs on each side to increase its structural strength. Structural analysis under a static load of 300 kgf acting on both edges of the belt has been carried out using a commercial finite element code, MARC. The analysis result showed the maximum effective stress near a rib of designed model would be at most 35 MPa (less than 20% of the tensile strength), therefore, the plastic product would be sufficiently safe under that loading condition. On the basis of the structural analysis, a prototype of the designed model has been manufactured by using the fused deposition modelling (FDM) method which is one of the rapid prototyping (RP) methods, using ABS resin and support materials. The CAD data exported to the RP system in STL format was prepared by a commercial solid modeling software, SolidWorks. It has been proved that the plastic pulley can successfully replace the existing flow-formed steel product.

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볼 형태 가동플랜지를 갖는 건식 무단변속기에 관한 실험적 연구 (An Experimental Study on the Dry CVT with Movable Flange of Ball Type)

  • 정상훈;이한성;함성훈;권영웅
    • 한국기계기술학회지
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    • 제13권2호
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    • pp.129-135
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    • 2011
  • Dry CVT(Continuously variable transmission) consists of a driving pulley and a driven pulley joined by rubber V-belt. Each pulley consists of a fixed flange and a movable flange. The movable flange of the driving pulley has the centrifugal roller and a ramp plate in the flange. The movable flange moves toward a fixed flange under the actuation of a centrifugal roller, as the driving pulley speed increases. The main advantages of the Dry CVT with V-belt, which has been popular in Asia, are a simple mechanism, less maintenance and low cost. The important claim which have an influence on the performance of the Dry CVT is the wear of the centrifugal roller. In this study ball type is proposed instead of roller type of movable flange to resolve claim. Also experiments are carried out for new model to evaluate performances.

스테핑 모터 구동 타이밍벨트 시스템의 전동오차 해석 (Analysis of Transmission Error for Stepping Motor Drive Timing Belt System)

  • 김현수;위혁
    • 대한기계학회논문집
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    • 제16권4호
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    • pp.649-657
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    • 1992
  • 본 연구에서는 스테핑 모터의 토크특성과 전동시스템의 미스얼라인 먼트에 의 한 플리편심을 고려하여 스페핑 모터 구동 타이밍벨트 전동시스템의 전동오차에 관한 이론 및 실험적 연구를 수행하고, 전동오차 감소를 위한 설계 개선 기초자료를 얻고자 한다.

밸트 구동계의 비선형 진동 특성 해석 (Analysis on the Nonlinear Vibration Characteristics of a Belt Driven System)

  • 김성걸;이장무;이신영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.945-952
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    • 1994
  • In this paper, a mathematical model for a belt driven system is proposed to analyse the vibtation characteristics of the driving units with belts and the free and forced vibration analyses are carried out. The mathematical model for model for the belt-driven system includes belts,pulleys, spindle and bearings. Using the Hamilton principle, the 4 nonlinear governing equations and the 12 nonlinear boundary conditions are derived. To linearize and discretize the nonlinear govering equations and boundary conditions, the perturbation method and Galerkin method are used. Also, the free vibration analyses for the various parameters of the belt driven system, which are belt tension, belt length, material property of belt, belt speed and pulley mass are made. The forced vibration analyses of the system are made and the dynamic responses for the main parmeters are analysed with the belt driven system.

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볼 형태의 가동플랜지를 갖는 건식 무단변속기에 대한 연구 (A Study on the Dry CVT with Movable Flange of Ball Type)

  • 권영웅;최상수
    • 동력기계공학회지
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    • 제17권1호
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    • pp.85-90
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    • 2013
  • Dry CVT consists of a driving pulley and a driven pulley joined by rubber V-belt. Each pulley consists of a fixed flange and a movable flange. The movable flange moves toward a fixed flange under the actuation of a centrifugal roller, as the driving pulley speed increases. The important claim which have an influence on the performance of the Dry CVT is the wear of the centrifugal roller. In this study ball type is proposed instead of roller type of movable flange to resolve the claim. Simulation is carried out for new model to verificate performance, experiments are carried out for new model to evaluate performances.

풀리 제조공정의 셋업조건 결정을 위한 프로그램 설계 (Design of the Program for Determining Setup Conditions in Pulley Manufacturing Process)

  • 오봉훈;백재용;이규봉;김보현;장재덕
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.637-638
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    • 2006
  • V-belt pulleys play a key role in driving cooling pump, oil pump, air-conditioner and so on by using an engine power. Precision deep drawing is one of the main processes for manufacturing the pulleys. Operation variables of the deep drawing equipment, called the setup parameter, must be re-determined whenever the specifications of pulley to be produced are changed. The defect rates during a setup of equipment and the working hours needed for the setup are almost dependent on workers' know-how. This study designs the program for easily determining setup conditions in pulley manufacturing process.

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V-벨트형 무단변속기구의 성능실험 (Characteristics of V-belt type continuously variable unit)

  • 김연수;박재민;이상희;최상훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.822-825
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    • 2004
  • Continuously variable transmission (CVT) mechanisms considered here is a V-belt drive with two variable-diameter pulleys and effective diameters. One pulley was set by a mechanical link while the other was spring-loaded to provide automatic correspondence. The center distance between the two variable-diameter pulleys was fixed. Experimental studies were executed to analyze efficiencies as change of its speed ratio.

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편심캠을 이용한 소형감속기의 변속특성에 관한 연구 (Study on Shift characteristic of Small reducer using Eccentric arm)

  • 염광욱;함성훈
    • 한국산학기술학회논문지
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    • 제18권3호
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    • pp.609-614
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    • 2017
  • 본 연구에서는 부피는 기존 1단 감속기와 동일한 수준을 유지하면서 2단의 감속비를 갖는 소형감속기에 대한 개발을 위하여 새로운 형태의 편심캠을 이용한 감속기의 연구를 진행하였다. 따라서 자동차에 적용되는 무단변속기의 개념을 이용하여 2단 감속기를 설계하였다. 캠은 감속풀리와 가속풀리에 각각 연결되어있는 V-벨트를 압착하여 미끄러짐을 최소화하기 위하여 텐셔너 역할을 할 수 있도록 $180^{\circ}$의 위상차를 두고 편심형태를 가지는 구조로 설계하였다. 또한 캠의 직경을 35mm로 하고, 외경의 폭을 18mm로 하여 v-벨트의 외측부분과 캠이 완벽하게 접촉할 수 있는 구조로 설계하였다. 감속을 위한 저속 풀리는 입력축에 지름 50.8mm의 풀리를 설치하고, 출력축에 지름76.2mm의 풀리를 설치하였다. 가속을 위한 고속 풀리에는 입력축에 지름 76.2mm의 풀리를 설치하고, 출력축에 지름 50.8mm의 풀리를 설치하였다. 설계된 내용을 토대로 변속기의 동력전달효율실험과 발열특성에 대한 실험을 진행하여 타당성을 검증하였다. 또한 타당성 검증을 통하여 감속기의 적합성을 증명하였다.