• Title/Summary/Keyword: Bearing Vibration

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Vibration Optimum Design of Rotor Systems Using Genetic Algorithm (유전 알고리즘을 이용한 회전축계의 진동 최적설계)

  • 최병근;양보석
    • Journal of KSNVE
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    • v.7 no.4
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    • pp.645-653
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    • 1997
  • For high performance rotating machinery, unstable vibrations may occur caused by hydrodynamic forces such as oil film forces, clearance excitation forces generated by the working fluid, and etc. In order to improve the availability one has to take into account the vibrations very accurately. When designing a rotating machinery, the stability behavior and the resonance response can be obtained by calculation of the complex eigenvalues. A suitable modifications of seal and/or bearing design may effectively improve the stability and the response of a rotor system. This paper deals with the optimum length and clearance of seals and bearings to minimize the resonance response(Q factor) and to maximize the logarithmic decrement in the operating speed under the constraints of design variables. Also, for an avoidance of resonance region from the operating speed, an optimization technique has been used to yield the critical speeds as far from the operating speed as possible. The optimization method is used by the genetic algorithm, which is a search algorithm based on the mechanics of natural selection and natural genetics. The results show that the optimum design of seals and bearings can significantly improve the resonance and the stability of the pump rotor system.

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Optimal Control and Robust Control of Rotating Shaft Using Magnetic Bearings (자기베어링을 이용한 회전축의 최적제어 및 강건제어)

  • Kang, Ho-Shik;Jeong, Namheul;Yoon, Il-Soung;Song, Ohseop
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.12
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    • pp.1330-1337
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    • 2004
  • In this study, the equations of motion of a rigid rotor supported by magnetic bearings are derived via Hamilton's principle, and transformed to a state-space form for control purpose. The optimal motion control of rotor magnetic bearing system based on the LQR(linear quadratic regulator) theory is addressed. New schemes related to the selection of the state weighting matrix Q and the control weighting matrix R involved in the quadratic functional to be minimized are proposed. And the robust control of the system with an LMI(linear matrix inequality) based H$_{\infty}$ theory is dealt with in this paper. Loop shapings of TFM (transfer function matrix) are used to increase the performance of control capability of the system. The control abilities of LQR and H$_{\infty}$ controller are compared by simulation and experimental tests and show that the capability of H$_{\infty}$ controller is superior to that of LQR.

Dynamic Analysis of a Tilted HDD spindle system due to Manufacturing Tolerance (가공 오차를 고려한 스핀들 시스템의 동적 특성 해석)

  • Koak, Kyu-Yeol;Kim, Hak-Woon;Jang, Gun-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.852-858
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    • 2007
  • This paper investigates the dynamic characteristics of a tilted HDD spindle system with fluid dynamic bearings (FDBs). Tilting motion of a HDD spindle system may be caused by improper manufacturing tolerance, such as imperfect cylindricity between shaft and sleeve of FDBs, imperfect perpendicularity between shaft and thrust as well as the gyroscopic moment of the unbalanced mass of the rotating part. Tilting motion may result in the instability of the HDD spindle system and it may increase the disk run-out to limit memory capacity. This research proposes a modified Reynolds equation for the coupled journal and thrust FDBs to include the variable film thickness due to the cylindricity and the perpendicularity. Finite element method is used to solve the Reynolds equation for the pressure distribution. Reaction forces and friction torque are obtained by integrating the pressure and shear stress, respectively. The dynamic behavior is determined by solving the equations of a motion of a HDD spindle system in six degrees of freedom with the Runge-Kutta method to study whirling and tilting motions. This research shows that the cylindricity and the perpendicularity increase the tilting angle and whirl radius of the rotor.

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Optimal Dimple Point of SFF HDD Suspension for Improving the Unloading Performance (언로드 성능 향상을 위한 딤플 포인트의 최적설계)

  • Kim, Ki-Hoon;Lee, Young-Hyun;Lee, Hyung-Jun;Park, No-Cheol;Park, Young-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.609-612
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    • 2007
  • The HDD (hard disk drive) using Load/Unload (L/UL) technology includes the benefits which are increased areal density, reduced power consumption and improved shock resistance than those of contact-start-stop (CSS). Dynamic L/UL has been widely used in portable hard disk drive and will become the key technology for developing the small form factor hard disk drive. The main design objectives of the L/UL mechanisms are no slider-disk contact or no media damage even with contact during L/UL, and a smooth and short unloading process. In this paper, we focus on lift-off force, pitch static attitude (PSA), roll static attitude (RSA) and dimple point. The "lift-off" force, defined as the minimum air bearing force, is another very important indicator of unloading performance. A large amplitude of lift-off force increases the ramp force, the unloading time, the slider oscillation and contact-possibility. PSA and RSA are also very important parameters in L/UL system and stability of slider is mainly determined by PSA and RSA. Dimple point by PSA and RSA is also important indicator. Therefore we find the optimal dimple point of SFF HDD suspension for improving the unloading performance.

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Analysis of dynamics characteristics of water injection pump through the 2D finite element (2D 유한요소 해석을 통한 Water injection pump의 동특성 분석)

  • LEE, JONG-MYEONG;KIM, YONG-HWI;KIM, JUN-HO;CHOI, HYEON-CHEOL;CHOI, BYEONG KEUN
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.04a
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    • pp.408-414
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    • 2014
  • After drilling operations at the offshore plant to production to crude oil to high pressure. After that time the low pressured of pipe inside when the secondary produce so oil recovery is reduced. At that time injection sea water at the pipe inside through water injection pump that the device Increase recovery so to be research and development at many industry. So developing 3-stage water injection pump at the domestic company. A variety of mathematical analysis during the detailed design analysis was not made through the dynamics characteristic. In this paper, a 2D finite element analysis is performed through the dynamics of the present study was the validation of the model.

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Experimental analyses of dynamical systems involving shape memory alloys

  • Enemark, Soren;Savi, Marcelo A.;Santos, Ilmar F.
    • Smart Structures and Systems
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    • v.15 no.6
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    • pp.1521-1542
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    • 2015
  • The use of shape memory alloys (SMAs) in dynamical systems has an increasing importance in engineering especially due to their capacity to provide vibration reductions. In this regard, experimental tests are essential in order to show all potentialities of this kind of systems. In this work, SMA springs are incorporated in a dynamical system that consists of a one degree of freedom oscillator connected to a linear spring and a mass, which is also connected to the SMA spring. Two types of springs are investigated defining two distinct systems: a pseudoelastic and a shape memory system. The characterisation of the springs is evaluated by considering differential calorimetry scanning tests and also force-displacement tests at different temperatures. Free and forced vibration experiments are made in order to investigate the dynamical behaviour of the systems. For both systems, it is observed the capability of changing the equilibrium position due to phase transformations leading to hysteretic behaviour, or due to temperature changes which also induce phase transformations and therefore, change in stiffness. Both situations are investigated by promoting temperature changes and also pre-tension of the springs. This article shows several experimental tests that allow one to obtain a general comprehension of the dynamical behaviour of SMA systems. Results show the general thermo-mechanical behaviour of SMA dynamical systems and the obtained conclusions can be applied in distinct situations as in rotor-bearing systems.

Investigation of Characteristics and Suggestion of Evaluation Formulae for Skin Resistance of SIP (SIP 말뚝의 주면저항력 특성 고찰 및 산정식 제안)

  • Lim, Hae-Sig;Park, Yong-Boo;Park, Jong-Bae
    • Journal of the Korean GEO-environmental Society
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    • v.3 no.2
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    • pp.15-21
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    • 2002
  • Because of the environmental problem during the pile driving, the use of low noise-vibration auger-drilled pilling is increasing to solve noise and vibration problem in pilling. In Korea, SIP (Soil-Cement Injected Precast Pile) method is mainly used as auger-drilled pilling. But, a proper bearing capacity evaluation formula has not been suggested, yet. To improve and supplement this situation, direct shear tests between SIP pile skin interface and soil were executed under various conditions. Through the analysis of test results, skin resistance characteristics of SIP were investigated thoroughly. Also, the maximum unit skin resistance capacity evaluation formulae on SM, SC soil was suggested.

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Calculation of Transverse Vibration of Ship`s Propulsion Shaftings by the Finite Element Method (有限要素法에 의한 推進軸系의 광振動計算에 관한 硏究)

  • Jeon, Hio-Jung;Kim, Hi-Cheol
    • Journal of Advanced Marine Engineering and Technology
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    • v.3 no.1
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    • pp.2-18
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    • 1979
  • Due to increasing ship dimensions and installed propulsive power, resonance frequencies of the propeller shaft system tend to decrease and they can appear in some cases within the operating range of the shaft revolution. For calculation of transverse shaft vibrations, various methods have been proposed but as they are mainly for approximate calculation, no contented results are obtained. For fairly accurate estimation of resonance frequencies in the design stage, one can use transfer matrix method of the finite element method and former is rather prefered in ordinary cases. In this study, the finite element method which is utilized for calculation of the propulsion shaft alignment, is introduced to derive the vibration equation of the ship's propulsion shaftings. The digital computer program is developed to solve the above equation, and the details of preparing the input data are described. The method presented in the underlying report was applied to the shafting of ship which has a lignumvitae bearing to verify its reliability and the results of calculation and those of the measurements on rotating shaft show a good agreement. Calculating methods of exciting of forces and damping forces are also discussed for future work.

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A Study on the Rotation Accuracy According to Unbalance Variation of High Precision Spindle Unit for Machine Tool (고정밀 회전체의 불평형 변동에 따른 회전정밀도 영향에 관한 연구)

  • Kim, Sang-Hwa;Kim, Byung-Ha;Jin, Yong-Gyoo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.174-181
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    • 2012
  • The spindle unit is a core part in high precision machine tool. Rotation accuracy of spindle unit is needed for high dignity cutting and improving the performance of machine tool. However, there are many factors to effect to rotational error motion(rotation accuracy). This study studied how rotational error motion is variation when unbalance amount is variation. Rotation accuracy of initial spindle unit is decided depending on parts and assembly such as bearing. When it is rotation, vibration and noise is appeared depending on volume of unbalance amount, so it works to decrease unbalance amount. The purpose of the study tests that unbalance amount how much effects to initial rotation condition. The result of the study shows that accuracy of parts and assembly is highly necessary to reach high rotation accuracy and unbalance amount hardly effects to initial rotation accuracy. However, it shorten spindle's life because vibration and noise is increasing by increasing unbalance amount and we can expect situation that rotation accuracy is falling by long time operation.

High Speed Operating Test of a 300Wh Flywheel Energy Storage System Using Superconductor Bearings (초전도베어링을 이용한 300 Wh급 플라이휠 에너지저장장치의 고속운전시험)

  • 김영철;최상규;성태현;이준성;한영희
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.514-520
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    • 2001
  • A 300Wh class flywheel energy storage system using high Tc superconductor bearings(HTC SFES) is being developed by KIMM and KEPRI. HTC SFES consists of a flywheel rotor, superconductor bearings, a motor/generator and its controller, touch-down bearings, vacuum chamber, etc. Stiffness and damping values of superconductor bearings were experimentally estimated to be 67,700N/m and 29Ns/m respectively. The present HTC SFES was designed to have maximum operating speed of 33000 rpm, which is far above 2 rigid body mode critical speeds of 645rpm and 1,275rpm. Leaf-spring type touch-down bearing were utilized to have the system pass safely through the system critical speeds. It has been experimentally verified that the system can run stably up to 28,000 rpm so that HTC SFES is now expected to reach up to its maximum design speed of 33,000rpm without any difficulties. The Halbach array motor & generator has also been proven its effectiveness on transferring electrical energy to a rotaing composite flywheel in kinetic form.

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