• Title/Summary/Keyword: Bead height

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A Study on On-Line Quality Monitoring Using Arc Light in Gas Metal Arc Welding (GMAW에서 아크 빛을 이용한 실시간 용접품질 모니터링에 관한 연구)

  • 조택동;양상민
    • Journal of Welding and Joining
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    • v.18 no.4
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    • pp.82-86
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    • 2000
  • Gas metal arc welding(GMAW) is regarded as one of the best candidate for welding automation in industrial joining application. It is important to monitor the weld quality for the high performance weld automation. In GMAW, weld quality is closely related to arc stability especially. In this paper, arc light signal is measured and spectrum analyzed to the detect the variation of the weld quality. The FFT of the signal showed that the amplitude variance of FFT power spectrum was very large in poor weld process such as the decrease of weld bead width and height. The results show that it is possible to detect the weld defect position in weld process.

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Finite Element Analysis of Air Springs with Fiber-Reinforced Rubber Composites using 3-D Shell Elements (3차원 쉘 요소를 이용한 섬유보강 고무모재 공기 스프링의 유한요소 해석)

  • Lee, Hyoung-Wook;Huh, Hoon;Kim, Jin-Young;Jeong, Soo-Gyo
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.274-279
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    • 2000
  • This paper is concerned with the orthotropic problem of diaphragm-type air springs which consist of rubber linings, nylon reinforced rubber composite and bead ring. The analysis is carried out with a finite element method developed to consider the orthotropic properties, geometric nonlinearity using four-node degenerated shell element with reduced integration. Physical stabilization scheme is used to control the zero-energy modes of the element. An inflation analysis and a lateral deformation analysis of an air spring are carried out. Numerical analysis results demonstrate the variation of the outer diameter, the fold height, the vertical force and the lateral force.

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Finite Element Analysis of Diaphragm Type Air Springs considering the Variation of Fiber Angles (섬유의 적층각을 고려한 다이아프램형 공기 스프링의 유한요소 해석)

  • Lee, Hyeoun-Guk;Kim, Se-Ho;Heo, Hun;Kim, Jin-Yeong;Chung, Su-Gyo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.04a
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    • pp.29-33
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    • 1999
  • this paper concerned with the stress analysis of a diaphragm-type air spring which consists of rubber linings nylon reinforced rubber composite. The analysis is carried out with a finite element method developed to consider the orthotropic properties geometric non-linearity and contact between an air bag and a bead ring The material properties are evaluated with the Halpio-Tsai equations and the rule of mixture. The analysis results demonstrate the variation of the outer diameter the fold height and the vertical force with different models to the design a proper diaphragm air springs.

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Effect of Temperature and Pressure on the Weldability of Polyethylene Pipe for the Supply of Gaseous Fuels (온도와 압력이 가스용 폴리에틸렌관의 용접성에 미치는 영향에 관한 연구)

  • 김영규
    • Journal of the Korean Society of Safety
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    • v.11 no.3
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    • pp.97-103
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    • 1996
  • The welding characteristics of polyethylene pipe for gas varying temperature and pressure is analyzed in this study. The analysis is very important to studying the weldability of PE pipe as well as is useful for its welding data. The specimens have the same welding conditions. Experimental data of the bead width, height and thickness for PE welding are measured with tool projector, Experimental results for PE welding Indicated that temperature more than pressure have influence on the weldability. It was confirmed that optimal PE welding within the limits of $210^{\circ}C$ and 15kg/$cm^2$ have high welding performance in comparison with other conditions. These results are very important to improve the safety and to reliable welding components of PE gas pipe.

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A Study on Development of STACO Model to Predict Bead Height in Tandem GMA Welding Process (탄템 GMA 용접공정의 표면비드높이 예측을 위한 STACO모델 개발에 관한 연구)

  • Lee, Jongpyo;Kim, IllSoo;Park, Minho;Park, Cheolkyun;Kang, Bongyong;Shim, Jiyeon
    • Journal of Welding and Joining
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    • v.32 no.6
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    • pp.8-13
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    • 2014
  • One of the main challenges of the automatic arc welding process which has been widely used in various constructions such as steel structures, bridges, autos, motorcycles, construction machinery, ships, offshore structures, pressure vessels, and pipelines is to create specific welding knowledge and techniques with high quality and productivity of the production-based industry. Commercially available automated arc welding systems use simple control techniques that focus on linear system models with a small subset of the larger set of welding parameters, thereby limiting the number of applications that can be automated. However, the correlations of welding parameters and bead geometry as welding quality have mostly been linked by a trial and error method to adjust the welding parameters. In addition, the systematic correlation between these parameters have not been identified yet. To solve such problems, a new or modified models to determine the welding parameters for tandem GMA (Gas Metal Arc) welding process is required. In this study, A new predictive model called STACO model, has been proposed. Based on the experimental results, STACO model was developed with the help of a standard statistical package program, MINITAB software and MATLAB software. Cross-comparative analysis has been applied to verify the reliability of the developed model.

Development and Evaluation of the Attrition Coupled Bioreactors for Enzymatic Hydrolysis of Biomass ; Tumbling-Drum Type Bioreactor for Enzymatic Hydrolysis of Cellulose (Biomass의 고효율 효소당화에 적합한 Attrition Coupled Bioreactor 개발에 관한 연구 ; Tumbling Drum Type Bioreactor를 활용한 섬유소 당화)

  • 이용현;조구형;박진서
    • KSBB Journal
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    • v.4 no.2
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    • pp.87-93
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    • 1989
  • To develop high dfficiency-low energy consumption attrition coupled bioreactor for enhanced enzymatic hyerolysis of insoluble biomass, a tumbling drum type bioreactor was installed, and its efficiency was evaluated. The effects of drum structure and poerational conditions were investigated. The optimal saccharification at 3L drum was obtained at 8 baffled drum, drum diameter to baffle height ratio of 1:0.05, 100rpm, and addition of 600g of 3mm glass bead per liter. The consumed power for rolling of drum and energy consumption for half digestion of cellulose were measured, and compared with enhanced rate and yield to predict the economic prospect of the process. The tumbling drum type bioreactor seems to have appropriated structure for industrial scale operation, and further investigation for scale-up need to be conducted.

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Effects of Oxygen Transfer Rate of a Polystyrene Foam Bead Media in a Packed Column Aerator (Packed Column 에어레이터에서 매질로 이용한 발포스티로폼 입자의 산소 전달 효과)

  • 박정환;김유희;조재윤
    • Journal of Aquaculture
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    • v.13 no.3
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    • pp.267-275
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    • 2000
  • To evaluate the characteristics and efficiency of oxygen transfer rate of a polystyrene foam bead as media in a packed column aerator was tested. This media has more surface area and cheaper than other ordinary plastic media. The polystyrene foam media was a sphere-shaped bead with 2.5 mm in diameter and specific surface area was 1,350 $m^2$/$m^3$. Oxygen transfer rate and standard aeration efficiency were tested under different hydraulic loading rates, depths of the media and temperatures. Experiment 1 was performed using a small packed column aerator with 10 cm in diameter and 1 m in length. The aerator filled with 0, 4.5, 9.0 and 18.0 cm of the media was tested under hydraulic loading rates of 2.0, 4.0 and 5.6 $m^3$/$m^2$/min at temperatures of 20, 25 and 3$0^{\circ}C$, respectively. In this experiment, standard oxygen transfer rate (SOTR) increased with the hydraulic loading rate and depth of the media increased. The maximum SOTR was reached at 5.6 $m^3$/$m^2$/min of hydraulic loading rate with 9 cm in depth of the media. However, standard aeration efficiency (SAE) decreased with the hydraulic loading rate increased because electricity consumed by pump increased as hydraulic loading rate increased. The highest SAE was reached at hydraulic loading rate of 2.0 $m^3$/$m^2$/min with 9.0 cm in depth of the media. Therefore, the highest SOTR and SAE were achieved at 9.0 cm in depth of the media regardless of the hydraulic loading rate. The maximum SAE was about 1.8 kg $O_2$/kW-hr with the hydraulic loading .ate of $m^3$/$m^2$/min at temperature of 20 $^{\circ}C$.Experiment 2 was performed using a larger aerator, 20 cm in diameter with 2 m in height. The aerator filled with 0, 9, 18, 27 and 36 cm of the media was operated under hydraulic loading rate of 2.0, 4.0 and 5.6 $m^3$/$m^2$/min at temperature of 27 $^{\circ}C$. The SAE reached to the highest efficiency (1.9 kg $O_2$/kW-hr) at 2.0 $m^3$/$m^2$/min of hydraulic loading rate and 36 cm in depth of the media. According to the above results, the polystyrene foam bead as a media in a packed column aerator was effective to increase oxygen transfer rate.

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A Study on the Analysis of Korean Adults' Bead-type and the Distribution of Size for Improving the Fitness of Swimming Headgear (수영모 맞음새 개선을 위한 한국인의 두형분석과 치수분포에 관한 연구)

  • Kim, In-Sook;Kwon, Myoung-Sook;Yang, Min-Jae
    • Journal of the Korean Society of Clothing and Textiles
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    • v.29 no.8 s.145
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    • pp.1079-1091
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    • 2005
  • The purpose of this study was to point out the unification of the size of swimming headgear by measuring detailed measurement of head ferm and systematizes the head form. A total of 300 male and female Korean adults aged from 18 years old to 35 years old were measured through the direct measurement method. This study attempted to identify the head form of male and female adults using measurement data and the head form was classified through factor analysis and cluster analysis. (1) Based on the fact that this study especially focuses on the size of swimming headgear, factor analysis was performed far both direct measurements with hair and without hair. For the measurements with hair, seven factors were extracted. They were head thickness factor, head width factor, width of side head factor, height of back head factor, length of front head factor, circumference of front head factor, thickness of front head factor and head height factor. They explained the $70.95\%$ of the measurements. (2) The cluster analysis was executed to classify the somatotype of the korean head form on the basis of similarity. According to the cluster analysis result, the measurements with hair categorized types, 'Woman's long-hair type', 'Small type', 'Long and flat type', 'Large type'. (3) Head circumference B and Left tragion - Vertex - Right tragion circumference which are generally length and width in choosing swimming headgear size were selected as measurement items far size of swimming headgear. Direct measurements and sizes of four swimming headgear with different materials taking into account their elongation rate were also compared.

Genetic evaluation of sheep for resistance to gastrointestinal nematodes and body size including genomic information

  • Torres, Tatiana Saraiva;Sena, Luciano Silva;dos Santos, Gleyson Vieira;Filho, Luiz Antonio Silva Figueiredo;Barbosa, Bruna Lima;Junior, Antonio de Sousa;Britto, Fabio Barros;Sarmento, Jose Lindenberg Rocha
    • Animal Bioscience
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    • v.34 no.4
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    • pp.516-524
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    • 2021
  • Objective: The genetic evaluation of Santa Inês sheep was performed for resistance to gastrointestinal nematode infection (RGNI) and body size using different relationship matrices to assess the efficiency of including genomic information in the analyses. Methods: There were 1,637 animals in the pedigree and 500, 980, and 980 records of RGNI, thoracic depth (TD), and rump height (RH), respectively. The genomic data consisted of 42,748 SNPs and 388 samples genotyped with the OvineSNP50 BeadChip. The (co)variance components were estimated in single- and multi-trait analyses using the numerator relationship matrix (A) and the hybrid matrix H, which blends A with the genomic relationship matrix (G). The BLUP and single-step genomic BLUP methods were used. The accuracies of estimated breeding values and Spearman rank correlation were also used to assess the feasibility of incorporating genomic information in the analyses. Results: The heritability estimates ranged from 0.11±0.07, for TD (in single-trait analysis using the A matrix), to 0.38±0.08, for RH (using the H matrix in multi-trait analysis). The estimates of genetic correlation ranged from -0.65±0.31 to 0.59±0.19, using A, and from -0.42±0.30 to 0.57±0.16 using H. The gains in accuracy of estimated breeding values ranged from 2.22% to 75.00% with the inclusion of genomic information in the analyses. Conclusion: The inclusion of genomic information will benefit the direct selection for the traits in this study, especially RGNI and TD. More information is necessary to improve the understanding on the genetic relationship between resistance to nematode infection and body size in Santa Inês sheep. The genetic evaluation for the evaluated traits was more efficient when genomic information was included in the analyses.

A Experiment Study of Torch Distance on Automated Tandem GMA Welding System (탄뎀 가스메탈아크 용접의 토치 극간거리에 관한 실험적 연구)

  • Lee, Ji-Hye;Kim, Ill-Soo;Jung, Seong-Myeong;Lee, Jong-Pyo;Kim, Young-Su;Park, Min-Ho
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.49-55
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    • 2012
  • The tandem welding process is one of the most efficient welding processes widely used in material joining technique such as manufacturing of strong and durable structures. It facilitates high rate of joint filling with little increase in the overall rate of heat input due to the simultaneous deposition from two electrode wires. The two electrodes in tandem welding process helps in high-efficiency and high productive of welding process. In this study a automated tandem welding system is developed to determine the correlation between cathode and anode and compared with current ratio of the two electrode torch. Three different inter-electrode distances were chosen, 25mm, 35mm and 45mm to perform the experiment with three different current ratio. From the experiment results, the current ratio between two torch has a large impact on width, height and depth of penetration. In addition, a stable bead geometry is obtained when inter-electrode distance is 35mm.