• 제목/요약/키워드: Bead Shape

검색결과 257건 처리시간 0.023초

MAGSIM AND SPOTSIM - SIMULATION OF GMA- AND SPOT WELDING FOR TRAINING AND INDUSTRIAL APPLICATION

  • Dilthey, Ulrich;Mokrov, Oleg;Sudnik, Wladislaw;Kudinov, Roman
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
    • /
    • pp.82-88
    • /
    • 2002
  • Simulation systems allow a close inspection of the relation between welding parameters and the resulting weld seam. These systems are very useful in education of weld staff as well as production and planning. In training the influence of variations of parameters can be investigated without the need for real welding experiments. In the design phase requirements of the welding process can be taken into account without several iteration cycles. By estimating a good parameter set for the given welding task the set up phase for a new production cycle can be reduced

  • PDF

레이저 용접 차체의 성형해석과 금형설계 (Stamping Analysis and Die Design of Laser Welded Automotive Body)

  • 김헌영;신용승;김관회;조원석
    • 소성∙가공
    • /
    • 제7권4호
    • /
    • pp.382-392
    • /
    • 1998
  • Computer simulations and test trials were carried out to obtain the optimal stamping conditions of the die design of the laser welded automotive body. The stamping process including gravity deflection bead calibration binder wrap, forming and spring back was simulated and compared with the results obtained from test trials. The production variables were determined from a preliminary operation and they were investigated in the simulation and the test trials. The formability was tested under the various conditions, such as the initial position of blank, blank holding force, corner radius and the shape of drawbead. Sound products without fracture, wrinkling and excessive weldline movement were produced by applying results obtained this investigation.

  • PDF

가스 메탈 아크 용접에서 토치 위빙 중 표면 입열 분포 해석에 관한 연구 (A Study of Heat Input Distribution on the Surface during Torch Weaving in Gas Metal Arc Welding)

  • 김용재;이세현
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2001년도 춘계학술대회 논문집
    • /
    • pp.316-319
    • /
    • 2001
  • In weaving welding where a V groove exists, the heat input distribution is an important factor that determines the defectiveness of the bead shape, undercut and over-lap. In this study, the amount of heat input, which is determined by the welding current, voltage, speed and weaving conditions is calculated through numerical methods. Furthermore, the heat input distribution as a two- dimensional heat source was observed when applied to each groove. Therefore, a heat input control algorithm is suggested to prevent the defects generated from undercut or over-lap, which was verified through an analysis of the heat input distribution.

  • PDF

3차원 셸 요소를 이용한 섬유보강 고무모재 공기 스프링의 유한요소해석 (Finite Element Analysis of Air Springs with Fiber-Reinforced Rubber Composites Using 3-D Shell Elements)

  • 이형욱;허훈
    • 대한기계학회논문집A
    • /
    • 제25권4호
    • /
    • pp.602-609
    • /
    • 2001
  • This paper is concerned with the orthotropic problem of diaphragm-type air springs which consist of rubber linings, nylon reinforced rubber composite and bead ring. The analysis is carried out with a finite element method developed to consider the orthotropic properties, geometric nonlinearity using four-node degenerated shell element with reduced integration. Physical stabilization scheme is used to control the zeroenergy mode of the element. The analysis includes an inflation analysis and a lateral analysis of an air spring for the deformed shape and the spring load with respect to the vertical and l ateral deflection. Numerical results demonstrate the variation of the outer diameter, the fold height, the vertical force and the lateral force with respect to the inflation pressure and the lateral deflection.

3-dimensional formation system using a robot hand

  • Morita, Keita;Kasagami, Fumio;Ishimatsu, Takakazu
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 1992년도 한국자동제어학술회의논문집(국제학술편); KOEX, Seoul; 19-21 Oct. 1992
    • /
    • pp.366-369
    • /
    • 1992
  • In this paper we propose a 3-dimensional formation system using an arc welding robot. The principle of our system is just only to accumulate welding beads, so that the target 3-dimensional surfaces can be built up. Considering the effects of the gravity on the arc welding, the welding torch is steadily clamped and the position and the posture of the target board on which target work is formed is controlled by a 6-axis robot hand. Movements of the target board are controlled considering the 3dimensional shape of the target and the accumulating speed of the welding bead. In order to realize such systems, a distance sensor is mounted on the tip of the robot hand. And a coordinate transformation technique is employed

  • PDF

하이드로포밍을 이용한 엔진크래들 최적설계 (The Optimization Design of Engine Cradle using Hydroforming)

  • 오진호;이규민;최한호;박성호
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2008년도 추계학술대회A
    • /
    • pp.571-575
    • /
    • 2008
  • An engine cradle is a quite important structural assembly for supporting the engine, suspension and steering parts of vehicle and absorbing the vibrations during the drive and the shock in the car crash. Recently, the engine cradle having structural stiffness enough to support the surrounding parts and absorbing the shock of collision has been widely used. The hydroforming technology may cause many advantages to automotive applications in terms of better structural integrity of parts, reduction of production cost, weight reduction, material saving, reduction in the number of joining processes and improvement of reliability. We focus on increasing the durability and the dynamic performance of engine cradle. For realizing this objective, several optimization design techniques such as shape, size, and topology optimization are performed. This optimization scheme based on the sensitivity can provide distinguished performance improvement in using hydroforming.

  • PDF

AZ31 마그네슘합금 레이저 용접부의 미세조직 및 미소경도의 분포에 관한 연구 (A study on the microstructure and micro-hardenss distribution in laser welded AZ31 magnesium alloy)

  • 최영환;이목영;최시훈
    • 한국레이저가공학회지
    • /
    • 제15권3호
    • /
    • pp.11-15
    • /
    • 2012
  • The laser weld of AZ31 magnesium alloy was characterized with OM, EBSD and micros vickers hardness tester in experiment. EBSD analysis and micro-hardness measurements were carried out at the three regions (Equiaxed Zone, Columnar Dendrite Zone, Base Metal) of the welded AZ31Mg alloy sheets. The magnesium alloy show the rectangular shape bead in laser weld. EBSD analysis revealed that the three regions show the heterogeneous distribution of grain size and microtexture. Micro-hardness measurement also revealed that the heterogeneous distribution of microstructure contributed to the heterogeneous micro-hardness distribution in the three regions.

  • PDF

레이저 용접 도어 인너의 성형해석과 금형설계 (Stamping Analyses of Laser Welded Door Inner and Die Design)

  • 김헌영;신용승;김관희;조원석
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1997년도 추계학술대회논문집
    • /
    • pp.65-71
    • /
    • 1997
  • Computer simulations and test trials are carried out to get the optimal conditions about the stamping die design of the tailor laser welded automotive door inner. Firstly, the stamping process including gravity deflection, bead calibration, binder wrap, forming and spring back, are analyzed by the computer simulation. The results of simulation shows good correspondance with those of test trial under the same conditions. The variables of parametric study which will be investigated in the simulation and test trials, are determined form the results of the first run. The formability under the various conditions is evaluated, which are the initial postion of blank, blank holding force, corner radius and the shape of drawbead. Finally, well controled sound product without fracture, wrinkling and excessive weldline movement is obtained.

  • PDF

용접변형 고정도 예측을 위한 지배인자의 특정 (Specification of Governing Factors for High Accurate Prediction of Welding Distortion)

  • 이재익;장경호;김유철
    • Journal of Welding and Joining
    • /
    • 제31권5호
    • /
    • pp.1-6
    • /
    • 2013
  • In carrying out the elastic-plastic analysis, four conditions (equilibrium equation, constitutive equation, condition of compatibility and yield condition) should be satisfied. In welding, the temperature largely changed from a melting temperature to a room temperature. So, yield stress of materials largely changed, too. In particular, yield stress becomes about zero over $700^{\circ}C$. The analysis should be carried out under the condition that equivalent stress generated in temperature increment ${\Delta}T$ did not exceed yield stress of materials at high temperature over $700^{\circ}C$. It should be sufficiently recognized that the obtained results were not reliable if this condition was not satisfied.

종이도공용 고광택 유기안료의 적용에 관한 연구 -유기안료의 종류가 도공지 품질에 미치는 영향- (Studies on the Application of High-Gloss Plastic Pigment for Paper Coating(I))

  • 이용규;박규재;정경모
    • 펄프종이기술
    • /
    • 제32권3호
    • /
    • pp.32-38
    • /
    • 2000
  • This study was carried out to determine the effect of the type of plastic pigment on the coat-ing structure and printability of coated paper. Three kinds of plastic pigments(solid-bead type binder type and hollow type) were used for hti purpose. IN this research it was observed that particle shape and structure of plastic pigment had influenced the rheology of coating color the state of packing and the properties of coated paper. Inorganic pigments used in this research were platelike kaolin clay and rhombic calcium carbonate. Three kinds of plastic pigments were blended with two inorganic pigments respec-tively. The combination of pigments were carried out(1) to determined the effect of particle structure of plastic pigment on the state of dispersion of coating color(2) to observe the effect of calendering temperature on the property of coated paper prepared with different plastic pigments. The data indicated that binder and hollow type plastic pigment gave the best results in improving the properties of coated paper such as paper gloss opacity and air pet-meability.

  • PDF