• Title/Summary/Keyword: Bar-coating process

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Improvement of Inverted Hybrid Organic Light-emitting Diodes Properties with Bar-coating Process (바코팅 공정을 이용한 유기 발광 다이오드 특성 향상)

  • Kwak, Sun-Woo;Yu, Jong-Su;Han, Hyun-Suk;Kim, Jung-Su;Lee, Taik-Min;Kim, Inyoung
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.6
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    • pp.589-595
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    • 2013
  • Solution processed conjugated molecules enable to manufacture various electronic devices by unconventional and cost effective patterning methods as screen or gravure printing. Spin-coating is the most popularly used method to form conjugated polymeric film for various electronic devices. The coating method has certain disadvantages such as a large amount of unwanted wastes, difficulty forming a film with a large area, and impossible to apply roll-to-roll manufacturing. We present here a promising alternative coating method, bar-coating for conjugated polymer film and OLED with the bar coated light emitting layer. In this papers, we show atomic force microscope images of spin- and bar-coated Poly[(9,9-di-n-octylfluorenyl-2,7-diyl)-alt-(benzo[2,1,3]thiadiazol-4,8-diyl)] (F8BT) films on substrate. The bar-coated film showed a slight lower RMS roughness (1.058 [nm]) than spin-coated film (1.767 [nm]). It means the bar-coating is suitable method to form light emitting layers in OLEDs. By using bar-coating process, an OLED obtained with 4.7 [cd/A] in maximum current efficiency.

Corrosion Resistance of SD460 Reinforcing Rod by Ceramic Coating (SD460 철근의 세라믹 코팅에 의한 내식성 향상연구)

  • Park, Ki Y.;Lee, Jong K.;Hong, Seok W.
    • Corrosion Science and Technology
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    • v.8 no.4
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    • pp.157-161
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    • 2009
  • The corrosion resistance of reinforcing bar was studied to endure the marine environment during shipment. The red rust on the surface did not damage the adherence in the concrete structures, especially in highly alkaline environment, but made the consumer doubt of the quality. The passivation process by alkalization of the quenching water in the tempcore process failed to endure the long shipping period. The ceramic coating by sol-gel process improved the corrosion resistance without damaging the mechanical properties and adherence between concrete and reinfiorcing bar. Optimal concentration of the coating solution and coating temperature were tested. No additional energy was necessary for the coating process by spraying during cooling process, resulting simplified process and low cost. Salt spray test, cyclic corrosion test and atmospheric test were employed to confirm the resistance. The corrosion rates were presented by rating number and polarization resistance. The coating layer was examined by FIB, XRD and SEM etc.

Evaluation of High Temperature Abrasion Resistance of Spray-Coated Grate Bar (용사 코팅된 그레이트바의 고온 내마모 특성 평가)

  • Cho, Hee-Keun;Ahn, Jin-Hyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.55-62
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    • 2017
  • The grate bar, a component used in steel mills, is used in harsh environments where external disturbances such as high temperature, abrasion, corrosion, and impacts are present. Therefore, in this study, spray-coating was performed on the most severely affected surface to extend the lifetime of the grate bar. The thermal and mechanical properties of the sprayed coated bars were investigated based on the performances under abrasion, thermal shock, tension, and sand blasting, and the microstructures by microscope. By analyzing the thermal and mechanical properties of the uncoated original grate bar and coated grate bar and comparing them with one another, the physical performance improvement of the coated grate bar can be verified.

The effect of film morphology by bar-coating process for large area perovskite solar modules

  • Ju, Yeonkyeong;Kim, Byeong Jo;Lee, Sang Myeong;Yoon, Jungjin;Jung, Hyun Suk
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.416-416
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    • 2016
  • Organic-inorganic metal halide perovskite solar cells have received attention because it has a number of advantages with excellent light harvesting, high carrier mobility, and facile solution processability and also recorded recently power conversion efficiency (PCEs) of over 20%. The major issue on perovskite solar cells have been reached the limit of small area laboratory scale devices produced using fabrication techniques such as spin coating and physical vapor deposition which are incompatible with low-cost and large area fabrication of perovskite solar cells using printing and coating techniques. To solution these problems, we have investigated the feasibility of achieving fully printable perovskite solar cells by the blade-coating technique. The blade-coating fabrication has been widely used to fabricate organic solar cells (OSCs) and is proven to be a simple, environment-friendly, and low-cost method for the solution-processed photovoltaic. Moreover, the film morphology control in the blade-coating method is much easier than the spray coating and roll-to-roll printing; high-quality photoactive layers with controllable thickness can be performed by using a precisely polished blade with low surface roughness and coating gap control between blade and coating substrate[1]. In order to fabricate perovskite devices with good efficiency, one of the main factors in printed electronic processing is the fabrication of thin films with controlled morphology, high surface coverage and minimum pinholes for high performance, printed thin film perovskite solar cells. Charge dissociation efficiency, charge transport and diffusion length of charge species are dependent on the crystallinity of the film [2]. We fabricated the printed perovskite solar cells with large area and flexible by the bar-coating. The morphology of printed film could be closely related with the condition of the bar-coating technique such as coating speed, concentration and amount of solution, drying condition, and suitable film thickness was also studied by using the optical analysis with SEM. Electrical performance of printed devices is gives hysteresis and efficiency distribution.

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The Effect of Corona Treated on Laminating Film and Its Analytical Study by SEM (라미네이팅 필름의 코로나 처리 효과와 주사 전자현미경을 이용한 해석)

  • Kim, Jong-Gyu;Kim, Yang-Pioung
    • Journal of the Korean Graphic Arts Communication Society
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    • v.26 no.2
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    • pp.15-30
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    • 2008
  • Studies were carried out the phenomenal observation on the effect of corona treated hotmelt laminating film in process of manufacture by 2 kinds of experiments. These are as follow: 1) In order to verify the treatment reducing value of dynes and dynes durability with the lapse of time, it was checked dynes of a pair of 4 bar discharge electrode with 9 one for 144 hr., and it show results that 9 bar discharge electrode has higher initial dynes as well as keep up 48 dynes durability long than 4 one. 2) Drawn an inference from 3 actions -Chemical-Physical-Mechanical, on laminating film in terms of SEM's observation that are the adhesive status in boundary of corona treated base film, extrusion coating hotmelt layer, and configuration of hotmelt surface after corona treated. In tandem system, EVA layers adhesion keep its stability without corona discharge treatment.

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Research on the Development of Inline Phosphate Coating Process Technology to Secure the Properties of Parts for Power Transmission Machinery (동력전달용 기계부품의 물성 확보를 위한 인라인 인산염 피막처리 공정기술개발)

  • Kim, Deok-Ho;Ku, Young-Jin
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.2_2
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    • pp.199-208
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    • 2022
  • The steel wire or steel bar processing process applied to the manufacture of various bolts and power transmission shafts was improved by applying in-line phosphate film treatment technology. By applying a polymer lubricant for a non-reactive metal forming process and a non-reactive non-phosphorus lubricating coating agent, the film formation for each process time was comparatively analyzed and reviewed. Compared to the nine processes applied previously, the in-line phosphate film treatment technology applied with only two processes has been effectively improved in terms of reduction of treatment time, reduction of facility installation area, prevention of water pollution due to wastewater, and non-use of ozone-depleting substances. In addition, it was found that it can have an important effect on productivity improvement and price competitiveness from the simplification of quality control and process control as well as improvement of the working environment.

A Study on the Manufacture and Application of UV-Cured Multi-Functional(Anti-Stain/Virus) Coating Compounds for PVC Tile (PVC 바닥상재용 광경화형 복합기능(내오염/항균)성 코팅액의 제조 및 응용에 관한 연구)

  • Yoon, Hyun-Jung;Park, Bo-Ram;Ha, Jin-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.9
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    • pp.3615-3620
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    • 2010
  • This study is development of UV-cured coating compounds which has more improved anti-stain and anti-biosis, about surface prevention of PVC Tile. We added water-soluble anti-static and anti-microbial agent to the resin. The process has prevented electrostatic and bacterial contagious disease. The result, which added 15wt% of water-soluble anti-static and 1wt% anti-microbial agent and coated with No.12 Bar-coater, coating composition had optimum surface property. It appear electric resistance($10^9{\Omega}/cm^2$), anti-stain (Ink Test, Dust Test), anti-biosis (99.99%), and adhesive power(100%).

Developing an Automatic System for Making a Placing Drawing and Quantity taking-off Cut and Bent Re Bar with Work Zone Information (설치 위치 정보를 포함한 배근시공상세도 작성 및 가공철근 자동 물량산출 시스템 개발)

  • Park, Hyeon-Yong;Lee, Seung-Hyun;Kang, Tai-Kyoung;Lee, Yoo-Sub
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.2
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    • pp.63-70
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    • 2008
  • Reinforcing steel work plays an important role in terms of its structural performance or weight of construction cost for reinforced concrete structures. Precise estimation of re-bar quantity gives a basis for managing the reinforcing steel work effectively. However, the estimation process is still performed ineffectively based upon the expert's experience or manpower in spite of the advanced technology or improvement efforts. Therefore, the purpose of this research is to develop a prototype system for taking-off the quantity of reinforcing steel bars quickly and accurately in an order consistent with the specific members identified on the drawings. An estimate algorithm considering the connection, settlement and coating thickness of re-bars was suggested regarding to their replacement conditions which places more emphasis on constructibility. Also, this system produces the shop drawings automatically with the calculation results with work zone information.

Numerical study on the effects of nozzle geometry and substrate location in the supersonic flow (노즐 형상과 기판의 위치 변화가 초음속 유동에 미치는 영향에 관한 수치해석 연구)

  • Park, Jung Jae;Yoon, Suk Goo;Kim, Ho Young
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.58.2-58.2
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    • 2010
  • This paper deals with the simulation of solid particle coating technology via supersonic nozzle in vacuum environment to devote as an aerosol-deposition device. In order to improve efficiencies of nozzle and coating process, effects of shockwave, nozzle geometry, and substrate location were studied computationally under a fixed chamber pressure of 0.01316 bar which is nearly vacuous. Shockwave is the important factor affect to entire flow because shockwave in the jet flow dissipates the kinetic energy of the flow in the supersonic condition. Results show that various nozzle geometries have significant effect on the supersonic flow and we know that the supersonic nozzle should be optimized to minimize the loss of the flow. Another parameter, the distance between substrate and nozzle tip, shows little effect in this study.

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Synthesis and Characteristics of Hard Coating Solution Using Colloidal Silica and Organic Silane through Sol-Gel Process (졸-겔 법에 의한 콜로이드 실리카와 유기 실란을 이용한 하드코팅 용액의 제조 및 특성)

  • Son, Dae Hee;Lee, Yun-Yi;Kim, Seong Jin;Hong, Seong-Soo;Lee, Gun-Dae;Park, Seong Soo
    • Applied Chemistry for Engineering
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    • v.22 no.6
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    • pp.691-696
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    • 2011
  • Organic-inorganic hybrid coating solutions were prepared by using a sol-gel method for transparent film. In this study, colloidal silica (CS) and alkoxy silane such as vinyltrimethoxysilane (VTMS), and [3-(methacryloyloxy)]propyltri methoxy silane (MAPTMS) were used in various conditions such as types of organic silane, weight ratios of CS to silane and reaction times. Coating solutions which were bar coated on the PET (polyethyleneterephthalate) film and cured were investigated on the chemical and physical properties. The pencil hardness and adhesion of coating films were increased with increasing the organic silane content in the coating solution compared to that of PMMA (polymethamethylcrylate) coating solution.