• 한국정밀공학회지
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• 제29권4호
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• pp.409-416
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• 2012

Recently, surface modification technology is of importance to improve the wear resistance and the corrosive resistance for high accurate mechanical parts such as LM guide, Ball Screw and Roller Bearing etc., Those has generally featured on rolling contact mechanism to improve not only the wear and the friction, but also the accuracy and the corrosion performances. For surface modifications of high accurate mechanical parts, normally thermal spray, PVD, CVD and E.P. processes have been used with many materials such as DLC, raydent, W, Ni, Ti etc. Diamondlike carbon (DLC) films possess a combination of attractive properties and have been largely employed to modify the tribological behaviors such as friction, wear, corrosion, fretting fatigue, biocompatibility, etc. However, for rolling contact mechanism mechanical parts DLC films are needed to study for commercial benefit. Rolling contact mechanism has features on effects of cyclic motions and stresses, and also not simply sliding motions. The papers focused on the performance test of wear and corrosive resistance according to Me-DLC film thickness. And also, its thickness effect of wear analysis was carried out through the simulation of the maximum shear stress under the rolling contact surface. As the results, Me-DLC films have more potential to improve the wear resistance for high precision mechanical parts than raydent films.

• 대한의용생체공학회:의공학회지
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• 제29권4호
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• pp.323-328
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• 2008

A patient with respiratory disorders such as a sleep apnea is increasing as the obese patient increase on the modern society. Positive Airway Pressure (PAP) devices are used in curing patient with respiratory disorders and turn out to be efficacious for patients of 75%. However, these devices are required for evaluating their performance to improve their performance by the mechanical breathing simulator. Recently, the mechanical breathing simulator was studied by the real time feedback control. However, the mechanical breathing simulator by an open loop control was specially required in order to analyze the effect of flow rate and pressure after operating the breathing auxiliary devices. Therefore the aims of this study were to make the mechanical breathing simulator by a piston motion and a valve function from the characteristic test of valve and motor, and to duplicate the flow rate and pressure profiles of some breathing patterns: normal and three disorder patterns. The mechanical simulator is composed cylinder, valve, ball screw and the motor. Also, the characteristic test of the motor and the valve were accomplished in order to define the relationship between the characteristics of simulator and the breathing profiles. Then, the flow rate and pressure profile of human breathing patterns were duplicated by the control of motor and valve. The result showed that the simulator reasonably duplicated the characteristics of human patterns: normal, obstructive sleep apnea (OSA), mild hypopnea with snore and mouth expiration patterns. However, we need to improve this simulator in detail and to validate this method for other patterns.

• 전력전자학회논문지
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• 제9권6호
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• pp.612-619
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• 2004

회전형 전동기와 볼스크류 및 타이밍 벨트를 이용한 서보 시스템은 NC, 가공기, 로봇 및 공장 자동화를 포함하여 산업 시스템 전반에 널리 사용되고 있다. 하지만, 동력의 전달에서 발생하는 비선형적인 마찰 및 댐핑현상은 제어 시스템 전체의 성능을 감소시키고, 특히 저속 정역 운전에서 그 영향이 크게 나타난다. 본 논문에서는 서보 제어시스템에서 발생하는 비선형적인 마찰 토크의 보상을 위해 가중치를 가지는 이중 제어 구조를 적용하였다. 본 논문에서 제안된 이중 제어 구조는 서보 제어 시스템에서 널리 사용되는 PI 속도 제어기 내부에 비선형적인 마찰 토크의 영향을 보상하는 내부 제어기를 가지는 구조이다. 특히, 내부의 제어기는 마찰 토크에 의한 시스템의 속도오차에 대하여 가중치를 가지는 구조로 설계되어 있고, 제어기의 이득은 외부 속도 제어기의 이득에 대하여 비례적으로 적용되므로, 안정성이 매우 높고 구조가 매우 간단하다. 본 논문에서 제안된 이중 제어 구조에 의한 비선형 마찰 토크 보상 방식은 시뮬레이션 및 실험을 통하여 그 성능을 검증한다.

• 한국산업융합학회 논문집
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• 제26권1호
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• pp.175-181
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• 2023

In offshore plants, various equipments including cranes and davits are used for safety management. Hydraulic cylinder type actuators are mainly used for luffing operations such as cranes and davits. However, in the case of a cylinder using hydraulic pressure, a separate power pack is required to supply hydraulic pressure. When used for a long time, maintenance costs such as sticking of hydraulic valves, contamination of hydraulic oil and deterioration of hydraulic hoses occur. In addition, a lot of hydraulic oil is used in the handling of cranes and davits, which causes marine pollution due to management problems. As a result, as interest in marine pollution prevention has increased recently, interest in actuators that do not use hydraulic pressure is also increasing. Therefore, in this study, we intend to develop a davit with an electric cylinder type actuator that uses electricity rather than hydraulic pressure by the SOLAS regulation. In other words, the conceptual design of the davit driven through the linear motion of the ball screw using electricity is performed, and the structural safety of the drive is also reviewed so that it can be utilized in the industrial field.

• 한국산학기술학회논문지
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• 제19권4호
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• pp.578-585
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• 2018

본 논문은 고속철도차량에 전기기계제동장치(EMB : Electric Mechanical Brake)를 적용하기 위한 주요 구성품인 3상 매입형영구자석동기전동기(IPMSM : Interior Permanent Magnet Synchronous Motor)의 설계방법과 이를 이용한 인버터 제어시스템의 압부력제어 시뮬레이션 방법을 제안한다. 최근 자동차에서 주로 사용하는 유압식 제동장치는 유압을 발생시키기 위해 필요한 오일류와 유압 라인의 관리, 유지보수성 및 유압펌프의 동작으로 인한 효율성 등이 문제로 제기되면서 EMB에 대한 관심이 높아지고 있으나 비용증가 및 안전측면의 보완이 지속적으로 요구되고 있다. 공압식 제동장치를 주로 사용하는 철도차량은 EMB 시스템을 적용할 경우 차량 하부에 큰 공간을 차지하는 공기압축기, 제동공기통 및 연결 배관 등의 부품이 필요하지 않으므로 50% 이상의 소형화가 가능하며 인버터를 적용한 전동기 구동방식으로 인하여 상대적으로 빠른 응답속도와 정밀제어를 통해 공주거리를 단축시킬 수 있는 장점을 갖는다. 또한, 철도차량은 다수의 제동장치가 제동력을 분담하는 구조로 설계되어 자동차와 비교하여 EMB 적용이 안전측면에서 유리하다. 본 논문에서는 JMAG을 활용하여 고속철도의 제동 캘리퍼와 제동력 출력에 적합한 모터설계 및 전자계해석을 수행하였다. 제동 압부력 제어 시뮬레이션을 위해 기계구동부는 기존 EMB 시스템에 주로 적용된 볼스크류 형태의 동작방식과는 달리 고속철도차량에 적용된 편심축 회전을 이용한 구동방식으로 모델링하였다. IPMSM 제어를 통한 제동압부력 및 제동력 출력결과는 Matlab/Simulink를 활용하여 JMAG의 IPMSM 모델과 co-simulation을 통해 보였으며 결과의 타당성은 차세대고속철도(HEMU-430X)의 제동사양과의 비교를 통해 검증하였다.

• 대한의용생체공학회:의공학회지
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• 제26권6호
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• pp.393-398
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• 2005

An electromechanical type is the most useful mechanism in the various pumping mechanisms. It, however, requires a movement converting system including a ball screw, a helical cam, or a solenoid-beam spring, which makes the device complex and may lessen reliability. Thus, the authors have hypothesized that an electromagnetic actuator mechanism can eliminate the movement converting system and that thereby enhance the mechanical reliability and operative simplicity of an electro­pneumatic pump. The purpose of this study was to show a novel application of electromagnetic actuator mechanism in pulsatile pump and to provide preliminary data for further evaluations. The electromagnetic actuator consists of stators with a single winding excitation coil and movers with a high energy density neodymium-iron-boron permanent magnet. A 0.5mm diameter wire was used for the excitation coil, and 1000 turns were wound onto the stators core with parallel. A prototype of extracorporeal electro-pneumatic pump was constructed, and the pump performance tests were performed using a mock system to evaluate the efficiency of the electromagnetic actuator mechanism. When forward and backward electric currents were supplied to the excitation coil, the mover effectively moved back and forth. The nominal stroke length of the actuator was 10mm. The actuator dimension was 120mm in diameter and 65mm in height with a mass of 1.4kg. The prototype pump unit was 150mm in diameter, 150mm in thickness and 4.5kg in weight. The maximum force output was 70N at input current of 4.5A and the maximum pump rate was 150 beats per minute. The maximum output was 2.0 L/minute at a rate of 80bpm when the afterload was 100mmHg. The electromagnetic actuator mechanism was successfully applied to construct the prototype of extracorporeal electro­pneumatic pump. The authors provide the above results as a preliminary data for further studies.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2005년도 ICCAS
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• pp.2430-2434
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• 2005

Automatic FPC punching instrument for the improvement of working condition and cost saving is introduced in this paper. FPC(flexible printed circuit) is used to detect the contact position of K/B and button like a cellular phone. Depending on the quality of the printed ink and position of reference punching point to the FPC, the resistance and current are varied to the malfunctioning values. The size of reference punching point is 2mm and the above. Because the punching operation is done manually, the accuracy of the punching degree is varied with operator's condition. Recently, The punching accuracy has deteriorated severely to the 2mm punching reference hall so that assembly of the K/B has hardly done. To improve this manual punching operation to the FPC, automatic FPC punching system is introduced. Precise mechanical parts like a 5-step stepping motor and ball screw mechanism are designed and tested and low cost PC camera is used for the sake of cost down instead of using high quality vision systems for the FA. 3D Mechanical design tool(Pro/E) is used to manage the exact tolerance circumstances and avoid design failures. Simulation is performed to make the complete vision based punching machine before assembly, and this procedure led to the manufacturing cost saving. As the image processing algorithms, dilation, erosion, and threshold calculation is applied to obtain an exact center position from the FPC print marks. These image processing algorithms made the original images having various noises have clean binary pixels which is easy to calculate the center position of print marks. Moment and Least square method are used to calculate the center position of objects. In this development circumstance, Moment method was superior to the Least square one at the calculation of speed and against noise. Main control panel is programmed by Visual C++ and graphical Active X for the whole management of vision based automatic punching machine. Operating modes like manual, calibration, and automatic mode are added to the main control panel for the compensation of bad FPC print conditions and mechanical tolerance occurring in the case of punch and die reassembly. Test algorithms and programs showed good results to the designed automatic punching system and led to the increase of productivity and huge cost down to law material like FPC by avoiding bad quality.