• Title/Summary/Keyword: Back contact

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EFFECT OF GLASS-COATED Al PASTE ON BACK-SURFACE FIELD FORMATION IN Si SOLAR CELLS

  • HYEONDEOK JEONG;SUNG-SOO RYU
    • Archives of Metallurgy and Materials
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    • v.65 no.3
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    • pp.989-992
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    • 2020
  • In this study, glass frit was coated uniformly on the surface of Al particles instead of adding glass frit to Al powder by simple mixing to form a nano-layer. The influence of the glass-frit coating on the formation of the back-surface field and electrical characteristics of the resulting Al electrode were investigated. Microstructural observations indicated that the glass components were uniformly distributed and the back-surface field layer thickness was more uniform compared to the simply mixed sample. In addition, the sheet resistance was <10 mΩ/□, much lower than the 23 mΩ/□ of the simply mixed Al electrode.

Characterization and Optimization of the Contact Formation for High-Performance Silicon Solar Cells

  • Lee, Sung-Joon;Jung, Won-Cheol;Han, Seung-Soo;Hong, Sang-Jeen
    • Journal of the Speleological Society of Korea
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    • no.82
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    • pp.5-7
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    • 2007
  • In this paper, p-n junction formation using screen-printed metalization and co-firing is used to fabricate high-efficiency solar cells on single- crystalline silicon substrates. In order to form high-quality contacts, co-firing of a screen-printed Ag grid on the front and Al on the back surface field is implemented. These contacts require low contact resistance, high conductivity, and good adhesion to achieve high efficiency. Before co-firing, a statistically designed experiment is conducted. After the experiment, a neural network (NN) trained by the error back-propagation algorithm is employed to model the crucial relationships between several input factors and solar cell efficiency. The trained NN model is also used to optimize the beltline furnace process through genetic algorithms.

TCAD Simulation을 이용한 LBC Solar Cell의 Local BSF Doping Profile 최적화에 관한 연구

  • An, Si-Hyeon;Park, Cheol-Min;Kim, Seon-Bo;Jang, Ju-Yeon;Park, Hyeong-Sik;Song, Gyu-Wan;Choe, U-Jin;Choe, Jae-U;Jang, Gyeong-Su;Lee, Jun-Sin
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.603-603
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    • 2012
  • 최근에 전면 emitter의 doping profile이 다른 selective emitter solar cell은 실제 제작시단파장 영역에서 많은 gain을 얻을 수 없어 LBC 구조의 태양전지에 관한 연구가 많이 진행되고 있다. 본 연구는 TCAD simulation을 이용하여 후면에 형성되는 locally doped BSF(p++) region의 doping profile의 변화에 따른 태양전지 특성에 관한 연구이다. Al으로 형성되는 local back contact의 doping depth 및 surface concentration에 따른 전기적, 광학적 분석을 통해 주도적인 인자를 분석하고 최적화하였다. 특히 doping depth에 따른 변화보다는 surface concentration의 변화에 따른 특성변화가 주도적으로 나타났다.

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Local-Back Contact Solar Cell adapted Laser ablation on ONO structure passivation layer

  • Gong, Dae-Yeong;Yu, Gyeong-Yeol;Lee, Jun-Sin
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.08a
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    • pp.325-325
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    • 2010
  • 최근 결정질 실리콘 태양전지 분야에서는 태양전지의 Voc와 Isc의 증가를 통한 효율 향상을 목적으로 후면 passivation에 대한 연구가 활발하게 진행되고 있다. Local-Back Contact은 최적화된 후면 passivation 박막을 이용한 태양전지 제조방법이다. 고효율 태양전지 개발을 위해 최적의 laser 가공 조건이 확립되어야 한다. 본 연구에서는 고효율의 LBC 태양전지 개발을 위해 ONO 구조의 후면 passivation 박막에 laser ablation 조건을 가변하여 LBC 태양전지를 제작하고 그 특성을 분석하였다. 본 연구에 사용된 laser는 355nm 파장을 갖는 UV laser를 사용하였다. laser 파워는 5W, 주파수는 30kHz로 하였을 때 폭 20um, 깊이 5um의 홀을 형성시킬 수 있었다. 후면 접촉 면적의 영향을 확인하기 위하여 laser ablation 간격을 300um, 500um, 700um으로 가변하여 공정을 진행하였다. 태양전지 제조 결과 spacing 300um일 경우 효율이 높게 측정되었으며, laser ablation의 데미지를 줄이기 위한 FGA 처리시 웨이퍼 표면의 데미지를 줄여 carrier lifetime 향상에 기여하는 것을 확인할 수 있었다. 본 연구의 결과를 이용하여 향후 후면 passivation 극대화 및 접촉면적 가변을 통한 고효율 LBC 태양전지 개발이 가능할 것으로 판단된다.

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One-Sided Nondestructive Evaluation of Back-Side Wedge By Using Ultrasonic Sound (초음파를 이용한 배면웨지의 일방향 비파괴 특성평가)

  • Jeong, Jong-An;Hsu, David K.;Im, Kwang-Hee
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.773-777
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    • 2011
  • Conventional ultrasonic thickness measurement is to be considered as the assumption that the ultrasonic velocity is known. In actual applications the velocity is often not well known and access is often limited to one side. This paper aims at determining the ultrasonic velocity and thickness of plates with parallel or wedged surfaces using contact measurements made on one surface only. For wedged plates the thickness at one point and the wedge angle are determined. Equations are used for determining the ultrasonic velocity, thickness and wedge angle of the plate based on the times-of-flight measured by two contact transducers coupled to one surface. The time-of-flight of the obliquely reflected longitudinal wave echo was measured as a function of the separation between the two transducers. In addition, a simulation was made for comparing the experimental data and a FEM image. Experiments and simulations were performed on flat and wedged plates of aluminium materials; the calculated results for the unknown quantities are generally agreed with them to some degree.

A effect of the efficiency for the back contact silicon solar cell with the surface texturing depth and gap (표면 텍스쳐링 깊이와 간격에 따른 후면 전극 실리콘 태양전지 효율에 미치는 영향)

  • Jang, Wang-Geun;Jang, Yun-Seok;Park, Jung-Il;Pak, Jung-Ho
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1380-1381
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    • 2011
  • 본 논문에서는 SILVACO 사의 ATHENA와 ATLAS를 이용하여 후면 전극 실리콘 태양전지 (back contact silicon solar cell)의 전면 텍스쳐링 (texturing) 깊이 (depth)와 텍스쳐링 간격 (gap)에 따른 태양전지 효율(efficiency)에 미치는 영향을 분석하였다. 제안한 후면 전극 실리콘 태양전지는 (100) silicon wafer(n-type, $6{\times}10^{15}\;cm^{-3}$)을 기반으로 전면부에 텍스쳐링을, 후면부에 BSF(back surface field, $1{\times}10^{20}\;cm^{-3}$)와 에미터(emitter, $8.5{\times}10^{19}\;cm^{-3}$)를 구성하고, 셀간 피치를 1250 ${\mu}m$, BSF와 에미터의 간격을 25 ${\mu}m$으로 한 구조이다. 텍스쳐링 간격이 없이 텍스쳐링 깊이를 0 ${\mu}m$에서 150 ${\mu}m$으로 증가시켜 분석한 결과, 텍스쳐링 깊이가 증가할수록 효율이 23.90%에서 25.79%로 증가하였다. 텍스쳐링 간격을 1 ${\mu}m$에서 100 ${\mu}m$으로 증가시켜 분석한 결과, 텍스쳐링 깊이와 상관없이 텍스쳐링 간격이 증가할수록 후면 전극 실리콘 태양전지의 효율이 감소하였다. 텍스쳐링 유무에 따라 후면 전극 태양전지의 외부양자효율의 차이를 보였고 텍스쳐링이 있을 때 외부양자효율이 보다 높은 값을 얻었다.

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A Study on Virtual Manufacturing for Total Auto-Body Panel Stamping Processes (차체판넬 스탬핑공정을 위한 가상생산에 관한 연구)

  • Jeong, Dong-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1499-1512
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    • 2000
  • The dynamic explicit finite element method and the static implicit finite element method are applied effectively to analyze total auto-body panel stamping processes, which include the forming stage , the trimming stage and the spring-back stage.\The explicit time integration method has better merits in the forming stage including highly complicated three-dimensional contact conditions. On the contrary, the implicit time integration method is better for analyzing spring-back since the complicated contact conditions are removed and the computing time to get the final static state is short. In this work, brief descriptions of the formulation and the factor study are presented. Further, the simulated results for the total auto-body panel stamping processes are shown and discussed. The formability and the weld line movement in stamping with Tailor Welded Blanks were investigated through QTR-OTR-FRT.

Characteristics of Mono Crystalline Silicon Solar Cell for Rear Electrode with Aluminum and Aluminum-Boron (Aluminum 및 Aluminum-Boron후면 전극에 따른 단결정 실리콘 태양전지 특성)

  • Hong, Ji-Hwa;Baek, Tae-Hyeon;Kim, Jin-Kuk;Choi, Sung-Jin;Kim, Nam-Soo;Kang, Gi-Hwan;Yu, Gwon-Jong;Song, Hee-Eun
    • 한국태양에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.34-39
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    • 2011
  • Screen printing method is a common way to fabricate the crystalline silicon solar cell with low-cost and high-efficiency. The screen printing metallization use silver paste and aluminum paste for front and rear contact, respectively. Especially the rear contact between aluminum and silicon is important to form the back surface filed (Al-BSF) after firing process. BSF plays an important role to reduces the surface recombination due to $p^+$ doping of back surface. However, Al electrode on back surface leads to bow occurring by differences in coefficient of thermal expansion of the aluminum and silicon. In this paper, we studied the properties of mono crystalline silicon solar cell for rear electrode with aluminum and aluminum-boron in order to characterize bow and BSF of each paste. The 156*156 $m^2$ p-type silicon wafers with $200{\mu}m$ thickness and 0.5-3 ${\Omega}\;cm$ resistivity were used after texturing, diffusion, and antireflection coating. The characteristics of solar cells was obtained by measuring vernier callipers, scanning electron microscope and light current-voltage. Solar cells with aluminum paste on the back surface were achieved with $V_{OC}$ = 0.618V, JSC = 35.49$mA/cm^2$, FF(Fill factor) = 78%, Efficiency = 17.13%.

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