• Title/Summary/Keyword: BLDC (Brushless DC) Motor

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Effects of Design Parameters on the Thermal Performance of a Brushless DC Motor (BLDC 모터의 열적 성능에 대한 설계 인자의 영향)

  • Kim, Min-Soo;Lee, Kwan-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.2
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    • pp.141-148
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    • 2008
  • A numerical simulation of brushless DC motor is performed to elucidate thermo-flow characteristics in winding and bearing with heat generation. Rotation of rotor and blades drives influx of ambient air into the rotor inlet. Recirculation zone exists in the tiny interfaces between windings. The flow separation causes poor cooling performance in bearing part and therefore the redesign of the bearing groove is required. The design parameters such as the inlet location, geometry and bearing groove threshold angle have been selected in the present simulation. As the inlet location moves inward in the radial direction, total incoming flow rate and heat transfer rate are increased. Total incoming flow rate is increased with increasing the inlet inner length. The effect of the bearing groove threshold angle on the thermal performance is less than that of other design parameters.

Permanent Magnet Optimization for Reduction of Cogging Torque of BLDC Motor using Response Surface Methodology (반응표면법을 이용한 코깅 토크 저감을 위한 BLDC 모터의 자석 최적설계)

  • Lee, Jang-Won;Shim, Ho-Kyung;Wang, Se-Myung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.202-205
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    • 2008
  • This paper presents an optimization of permanent magnet (PM) in a brushless dc (BLDC) motor using the response surface methodology (RSM). Size and angle of the PM are optimized to minimize the cogging torque, while reducing the magnitude of harmonic at a dominant frequency and maintaining the operating torque. A fitted RS model is constructed by verifying the high reliability of the total variation and the variation of estimated error. The optimized design is validated by carrying out the reanalysis and comparing to the initial model using the nonlinear transient finite element analysis.

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Design of Sensorless Controller for Interior Permanent-Magnet BLDC Motor (영구 자석 매립형 BLDC Motor의 Sensorless 제어기 설계)

  • 김학원;안준호;양순배;조관열;김정철
    • Proceedings of the KIPE Conference
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    • 1997.07a
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    • pp.79-83
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    • 1997
  • The inverter fed BLDC(Brushless DC) motor has been increasingly applied to industry and home appliances due to the advance of power electronics and permanent magnet technology, and its high efficiency and good acoustic noise characteristics. The BLDC motor and drives, however, require the rotor position sensors that may cause some problems such as the high cost and space. In this paper, sensorless algorithm for an interior permanent magnet BLDC motor is proposed. The maximum torque per ampere operation with advance angle considering load torque and speed was simulated and verified through the experiment.

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Finite Element Analysis of BLDC Motor considering Freewheeling Diodes and DC link Voltage Ripple (환류 다이오드와 DC link 전압리플을 고려한 브러시리스 전동기의 유한요소 해석)

  • Kim, Tae-Heoung;Lee, Sung-Gu;Shin, Hyun-Hun;Lee, Ju;Lim, Seong-Yeop
    • Proceedings of the KIEE Conference
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    • 2003.07b
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    • pp.714-716
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    • 2003
  • This paper deals with the characteristic analysis of a brushless DC motor (BLDC) and taking into consideration the freewheeling diodes and DC link voltage ripple using a time-stepped voltage source finite element method. By comparing with the experimental results, we show that the proposed computational method is useful for the analysis and design of a BLDC motor. We also examine the influence of freewheeling diodes and DC link voltage ripples on the performance of a BLDC motor such as torque ripples and radial force on the surface of the teeth.

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A Study on Characteristic of Cogging Torque due to Assembly Tolerances of Magnet on Rotor and Evaluation of Noise and Vibration in Brushless DC Motor (BLDC 전동기에서 회전자 자석의 조립 공차에 따른 코깅토크 특성변화와 소음진동 불량 평가에 관한 연구)

  • Yun, Seung Ho;Ro, Seung Il;Kim, Hui Min;Park, Gwan Soo
    • Journal of the Korean Magnetics Society
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    • v.26 no.3
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    • pp.86-91
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    • 2016
  • The cogging torque of a brushless dc (BLDC) motor results from the interaction between permanent magnets and iron core, and it causes noise and induce vibrations. During a manufacturing process, assembly tolerances lead to the change of the electromagnetic structure of a BLDC motor where permanent magnets are not properly glued to the surface of rotor core. In this paper, the effect of magnet separation from the surface of rotor core on the cogging torque is investigated due to assembly tolerance. The relationship with key design parameters is considered such as separation between magnets and rotor core, the number of magnets having separation, as well as the several types of arrangements among neighboring magnets. Finite element method (FEM) has been used to analyze a BLDC motor, and the allowable assembly tolerance is proposed to prevent generating noise and vibrations. Within proposed assembly tolerance, it is concluded that the cogging torque of a BLDC motor is decreased, and hence noise and vibrations.

Real time phase current estimation for brushless DC motor drive system by using front current of dc-link capacitor (직류단 캐패시터 전단 전류를 이용한 상 전류 추정 알고리즘)

  • Lee, Won;Moon, Jong-Joo;Kim, Jang-Mok
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.9
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    • pp.805-811
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    • 2016
  • This paper proposes an estimation algorithm of phase currents of inverter systems with the planar bus bars for brush-less DC (BLDC) motors. The planar bus bar can improve the characteristic of the EMC(Electro-Magnetic Compatibility). In these inverters, a single current sensor of the dc-link measures the sum of a smooth capacitor current and phase currents of brush-less DC motor. Thus, it is essential to extract phase currents from the measured single current to control BLDC motor. Therefore, in this paper, the phase current is estimated by analyzing equivalent circuits of the BLDCM in ON and OFF periods of switching elements. The usefulness of the proposed algorithm is verified through experimental results.

PLL Control Method for Precise Speed Control of Slotless PM Brushless DC Motor Using 2 Hall-ICs (2 Hall-ICs를 이용한 Slotless PM Brushless DC Motor의 정밀속도제어를 위한 PLL 제어방식)

  • Yoon Y.H;Lee S.J;Kim Y.R;Won C.Y;Choe Y.Y
    • The Transactions of the Korean Institute of Power Electronics
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    • v.10 no.2
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    • pp.109-116
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    • 2005
  • The high performance drives of the slotless Permanent Magnet Brushless DC(PM BLDC) motor can be achieved by the current control, where the currents flow according to the rotor position and the current phase is suitably controlled according to the operational condition. Rotor position information can be provided by Hall-IC or sensorless algorithm. So, the Hall-ICs are set up in this motor to detect the main flux from the rotor. Instead of using three Hall-ICs and encoder, this paper uses only two Hall-ICs for the permanent magnet rotor position and the speed feedback signals, and uses a micro-controller of 16-bit type (80C196KC). Also because of low resolution obtained by using Hall-IC even low-cost and simple structure, to improve the wide range of speed response characteristic more exactly, we propose the rotor position signal synthesizer using PLL circuit based on two Hall-ICs.

Analysis of the Acoustic Noise Characteristics by Controlling Lead Angle in Brushless DC Motors (진상각 제어에 따른 BLDC 전동기의 소음 특성 해석)

  • 황상문;김경태;정승규
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.101-109
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    • 2000
  • Mutual torque ripple in a brushless DC motor is the main source of acoustic noise, especially fur motor operation with high speed and torque. This paper presents a method to obtain mutual torque ripple to identify acoustic noise source. Mutual torque ripple can be determined by analyzing phase current shape and magnetic circuit with different lead angles. Current shape is determined by state space model of voltage equation with the use of inductance calculated by FEM, and confirmed by experimental results. Mutual torque ripple is also determined by FEM analysis for the calculated current shape. Acoustic noise experiment reveals that mutual torque ripple with different lead angle is one of the main sources for noise generation in a brushless DC motor.

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Design of a Mixed $H_2/H_{\infty}$ PID Controller for Speed Control of Brushless DC Motor by Genetic Algorithm (유전 알고리즘에 의한 브러시리스 DC모터의 속도 제어용 혼합 $H_2/H_{\infty}$ PID제어기 설계)

  • Duy Vo Hoang;Phuong Nguyen Thanh;Kim Hak-Kyeong;Kim Sang-Bong
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.77-78
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    • 2006
  • A mixed method between $H_2\;and\;H_{\infty}$ control are widely applied to systems which has parameter perturbation and uncertain model to obtain an optimal robust controller. Brushless Direct Current (BLDC) motors are widely used for high performance control applications. Conventional PID controller only provides satisfactory performance for set-point regulation. However, with the presence of nonlinearities, uncertainties and perturbations in the system, conventional PID is not sufficient to achieve an optimal robust controller. This paper presents an approach to ease designing a Mixed $H_2/H_{\infty}$ PID controller for controlling speed of Brushless DC motors and the genetic algorithm is used to solve the optimized problems. Numerical results are shown to prove that the performance in the proposed controller is better than that in the optimal PID controller using LQR approach.

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A Study of Control for 3 Phase BLDC Motor using Control Methodology of DC Motor (직류전동기 제어기법을 적용한 3상 BLDC 모터 제어에 관한 연구)

  • Jin-Man Kim;Taek-Kun Nam
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.29 no.6
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    • pp.704-711
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    • 2023
  • This paper discusses the control method of BLDC(Brushless Direct Current) motor that has similar electrical characteristics with DC motor but has improved its lifespan and reliability. The BLDC motor can improve durability and speed stability by using rotor position information to eliminate commutators that require mechanical contact with DC motors. In this study, a controller for a DC motor was designed based on the fact that the current in the windings of a BLDC motor is a square-wave current like the current flowing in the armature of a DC motor. Next, the designed controller was applied to a 3-phase BLDC motor to confirm the effectiveness of the controller. In detail, a single-phase DC motor with electrical parameter values of a three-phase BLDC motor was modeled and a PI controller for motor speed control was designed by applying the root locus method to the derived system. The speed control simulation of the DC motor was performed to confirm the validity of the controller, and the same controller was applied to the speed control of the 3-phase BLDC motor implemented in MATLAB. From the simulation, similar results of the DC motor were obtained in the 3 phase BLDC motor and confirmed the usefulness of the proposed control scheme.