• Title/Summary/Keyword: Automotive Transmission

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A Study on Net-shape Technology of Automotive Lock-up Hub using Cold Back Pressure Forming (배압 성형기술을 이용한 Lock-up Hub의 정형제조 기술에 관한 연구)

  • Kwon, Y.C.;Lee, J.H.;Lee, Y.S.;Ishikawa, T.
    • Transactions of Materials Processing
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    • v.17 no.2
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    • pp.124-129
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    • 2008
  • Net shape forging technologies give many effects into the costs and qualities for the finished products. So, the studies to reduce the additional machining amount are very important in forging industry. Specially, there are two main topics in cold forging industry, such as, tool life and precision forging. In this study, new forging technique was proposed to eliminate the machining process for fixing up the length and improve the lead accuracy of gear. The luck-up hub is manufactured through many processes, such as upsetting, piercing and direct extrusion. The gear is formed in direct extrusion process; however, lead accuracy of the gear is over allowance limit. Therefore, the additional sizing process must be added. In this study, process design for closed-die forging of a lock-up hub used for a component of automobile transmission was made using three-dimensional finite element simulations, and the strain distributions and velocity distributions are investigated through the post processor. The rigid-plastic finite-element method for back pressure forging has been used in order to reduce development time and die cost. Using the FEM simulation, we found the optimum value of back pressure. The prototypes of lock-up hub parts were forged into the net-shape. In the experiment, lead precision of tooth are measured by the CCMM(Contact Coordinate Measuring Machine). The dimensional accuracy of forged part was improved up to the 40% when back press was applied.

Prediction of Fluid-borne Noise Transmission Using AcuSolve and OptiStruct

  • Barton, Michael;Corson, David;Mandal, Dilip;Han, Kyeong-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.557-561
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    • 2014
  • In this work, Altair Engineering's vibroacoustic modeling approach is used to simulate the acoustic signature of a simplified automobile in a wind tunnel. The modeling approach relies on a two step procedure involving simulation and extraction of acoustic sources using a high fidelity Computational Fluid Dynamics (CFD) simulation followed by propagation of the acoustic energy within the structure and passenger compartment using a structural dynamics solver. The tools necessary to complete this process are contained within Altair's HyperWorks CAE software suite. The CFD simulations are performed using AcuSolve and the structural simulations are performed using OptiStruct. This vibroacoustics simulation methodology relies on calculation of the acoustic sources from the flow solution computed by AcuSolve. The sources are based on Lighthill's analogy and are sampled directly on the acoustic mesh. Once the acoustic sources have been computed, they are transformed into the frequency domain using a Fast Fourier Transform (FFT) with advanced sampling and are subsequently used in the structural acoustics model. Although this approach does require the CFD solver to have knowledge of the acoustic simulation domain a priori, it avoids modeling errors introduced by evaluation of the acoustic source terms using dissimilar meshes and numerical methods. The aforementioned modeling approach is demonstrated on the Hyundai Simplified Model (HSM) geometry in this work. This geometry contains flow features that are representative of the dominant noise sources in a typical automobile design; namely vortex shedding from the passenger compartment A-pillar and bluff body shedding from the side view mirrors. The geometry also contains a thick poroelastic material on the interior that acts to reduce the acoustic noise. This material is modeled using a Biot material formulation during the structural acoustic simulation. Successful prediction of the acoustic noise within the HSM geometry serves to validate the vibroacoustic modeling approach for automotive applications.

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Fatigue Life Prediction of Automotive Rubber Component Subjected to a Variable Amplitude Loading (가변진폭하중에서의 자동차 고무 부품의 피로 수명 예측)

  • Kim, Wan-Soo;Kim, Wan-Doo;Hong, Sung-In
    • Elastomers and Composites
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    • v.42 no.4
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    • pp.209-216
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    • 2007
  • Fatigue life prediction methodology of the rubber component made of vulcanized natural rubber under variable amplitude loadings was studied. The displacement-controlled fatigue tests were conducted at different levels and the maximum Green-Lagrange strain was selected as damage parameters. A fatigue life curve of the rubber represented by the maximum Green-Lagrange strain was determined from the nonlinear finite element analysis. The transmission load history of SAE as variable amplitude loading was used to perform the fatigue life prediction. And then a signal processing of variable loading by racetrack and simplified rainflow cycle counting methods were performed. The modified miner's rule as cumulative damage summation was used. Finally, when the gate value is 30%, the predicted fatigue life of the rubber component agreed well with the experimental fatigue lives with a factor of two.

A Study of Using the Car's Black Box to generate Real-time Forensic Data (자동차의 블랙박스를 이용한 실시간 포렌식 자료 생성 연구)

  • Park, Dea-Woo;Seo, Jeong-Man
    • Journal of the Korea Society of Computer and Information
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    • v.13 no.1
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    • pp.253-260
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    • 2008
  • This paper is based on the ubiquitous network of telematics technology, equipped with a black box to the car by a unique address given to IPv6. The driver's black box at startup and operation of certification, and the car's driving record handling video signals in real-time sensor signals handling to analyze the records. Through the recorded data is encrypted transmission, and the Ubiquitous network of base stations, roadside sensors through seamless mobility and location tracking data to be generated. This is a file of Transportation Traffic Operations Center as a unique address IPv6 records stored in the database. The car is equipped with a black box used on the road go to Criminal cases, the code automotive black boxes recovered from the addresses and IPv6, traffic records stored in a database to compare the data integrity verification and authentication via secure. This material liability in the courtroom and the judge Forensic data are evidence of the recognition as a highly secure. convenient and knowledge in the information society will contribute to human life.

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A Study on the Optimum Design of Power Vice-Strengthening Device (파워바이스 증력장치 최적설계에 관한 연구)

  • Lee, Gyung-Il;Jung, Yoon-soo;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.6
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    • pp.69-74
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    • 2017
  • In the current machining industry, machining precision is necessary and machining is being carried out. In this ultra-precision machining industry, the fixation of the workpiece is very important and the degree of machining depends on the degree of fixation of the workpiece. In ultra-precision machining, various methods, such as using a vise chuck or the like and using bolt nut coupling, are used for fixing a workpiece to an existing machine tool. In particular, when the precision gripping force of the jig is insufficient during machining of the ultra-precision mold parts, the machining material shakes due to the vibration or friction, and the machining precision is lowered. In the ultra-precision machining of power transmission parts, such as gears, the accuracy of the product is then determined. In addition, the amount of heat generated during machining has a significant effect on the machining accuracy. This is because the vibration value changes according to the grasp force of the jig that fixes the workpiece, and the change in the calorific value due to the change in the main shaft rotation speed of the ultra-precision machining. The increase in the spindle rotation speed during machining decreased the heat generation during machining, and the machining accuracy was also good, and it was confirmed that the machining heat changed according to the fixed state of the workpiece and the machining accuracy also changed. In this study, we try to optimize the driving part of the power vise by using structural analysis, rather than the power vise, using the basic mechanical-type power unit.

Study QoS algorithms For ethernet traffic handling performance On MOST 150 Gateway (MOST150 Gateway의 Ethernet 트래픽 처리 성능 향상을 위한 QoS 알고리즘에 관한 연구)

  • Kim, Chang-young;Jang, Jong-wook;Yu, Yun-sik
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2009.10a
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    • pp.780-783
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    • 2009
  • The application of MOST150 technology has been required to satisfy the demand for the automotive infotainment system and the higher bandwidth requirements caused by the increase of the multimedia processing capacity. The Ethernet technology applied gateway was implemented for an efficient transmission of multimedia, a vehicle diagnosis, an external communication, a data processing between the MOST150 and the CAN communication method applied to many existing vehicles. The new algorithm and application were suggested in order to efficiently perform the data processing between other types of communication systems. The existing MOST150 frame is mainly composed of the Control Channel, the Legacy Packet Channel(async) and the Synchronous /Isochronous Channels and performs the data processing through these sequential channels. With the sense of this process, this study suggested the new algorithm that the Mapping method of the IETF's QoS Management was applied to the MOST150 technology for the efficient QoS.

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Design of BLDC Motor Control Circuit for Electric Driver using UC3625 Controller IC (UC3625 Controller IC를 이용한 전동 Driver용 BLDC 전동기 제어회로 설계)

  • Jeong, Sungin
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.21 no.4
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    • pp.129-134
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    • 2021
  • A power tool is a tool used to manufacture and process various structures using a motor that is a power source. Using a motor that uses electricity as a power source, a reduction device, power transmission and conversion device functions are built-in to make the tool rotate, reciprocate, and vibrate. It is a work tool designed to assist the user's movement skills. In the case of Korea, the power tool industry has a short history and is lagging behind advanced countries such as Germany, the United States, and Japan in terms of technology level, market share, and recognition. In addition, electric drivers used in Korea are foreign products from the US and European countries, and the domestic market also prefers 100% foreign companies, and multinational companies are investing a lot in the domestic market. Therefore, technological development must follow in order to develop domestic technology and secure a consistently high market share. The purpose of this thesis is to design a motor driver with high output performance of motor performance, miniaturization, and high speed in accordance with the basic performance requirements of power tools, and finally research developments that can be applied to industrial and medical applications.

Serialization Method for large spatial data transmission of High Definition Map (정밀도로지도의 대용량 공간데이터 교환을 위한 직렬화 기법 설계)

  • Eun-Il, LEE;Duck-Ho, KIM
    • Journal of the Korean Association of Geographic Information Studies
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    • v.25 no.4
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    • pp.32-48
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    • 2022
  • This study presented a spatial data serialization technique that can efficiently store and transmit large amounts of spatial data for precision road maps was designed and implemented. For efficient serialization, a binary spatial data structure is defined, and a coordinate value encoding technique without loss of information is designed using the Zigzag-Z-order curve. The spatial data serialization technique designed for precision road maps was tested, and the data size and encoding/decoding speed after encoding were compared with Protocol buffer and Geobuff. As a result, it was confirmed that the designed serialization method was excellent in data weight reduction performance and encoding speed. However, the decoding speed was inferior to other serialization techniques in linestring and polygon type spatial data. Through this study, it was confirmed that spatial data can be efficiently encoded, stored, and transmitted using binary serialization techniques.

Identifiable life vest signal generator in case of marine accident (해양사고 시 식별 가능한 구명조끼용 신호발생 장치)

  • Bang, Gul-Won
    • Journal of Digital Convergence
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    • v.20 no.5
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    • pp.317-322
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    • 2022
  • In general, life jackets are worn by people in critical situations on the water to rise to the surface without falling into water, and life jackets simply serve to prevent sinking, but do not actively help rescue disaster areas in critical situations early. In order to solve this problem, a device that automatically generates a distress signal in an emergency situation was developed. When the survivor is in hand for a while, the distress signal generator is automatically separated from the life jacket, allowing information such as location values and other information to be transmitted wirelessly and a rescue signal using LED light. As a result of the experiment, when submerged in water, the life jacket and the distress signal generator were automatically separated, and the result of wireless transmission of the coordinate value of the location received by the GPS was confirmed. By using this, the location of the distress or missing person can be identified, which can be quickly replaced in case of an emergency

Design of Planetary Gear Reducer Driving part to Possible Disadhesion from Electric Wheelchair (전동 휠체어에 탈·부착이 가능한 유성기어 감속기 구동부 설계)

  • Youm, Kwang-Wook
    • Journal of the Korean Institute of Gas
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    • v.26 no.2
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    • pp.9-13
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    • 2022
  • Electric wheelchairs, the output from the motor is mainly applied to a speed reducer using a power transmission device such as a belt or a chain. However, although a speed reducer using a belt or chain is a simple device, it occupies a lot of space and has a space limitation, so it is not suitable for an electric wheelchair driving part. However, since the speed reducer of the planetary gear type is decelerated on the same axis, the volume can be reduced, so the space constraint is less than that of the belt or chain type reducer. Therefore, in this study, a driving part that can obtain great propulsion with a speed reducer using a planetary gear type was developed through a study on the driving part of a wheelchair that can be switched between manual and electric. Accordingly, the tooth shape of the planetary gear applied to the reducer was designed using the Kisssoft program. In addition, the drive part was designed to be applicable to the existing wheelchair wheels, and the mechanism was optimized for the manual/electric switching principle and operation principle of the drive part. Based on the research contents, the final design and manufacture of the wheelchair reducer drive unit in the form of a planetary gear having one sun gear, two planetary gears and one ring gear was carried out.