• Title/Summary/Keyword: Automotive Maintenance

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Case Study on Engine Trouble analysis and Diagnosis Using MDA (MDA를 이용한 엔진 가속 불량 진단에 관한 연구)

  • Hwang, Sung-Wan;Cha, Suk-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.9
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    • pp.105-109
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    • 2022
  • In this study, the cause of the acceleration failure of Hyundai Motor's 2.0-liter CRDi engine was analyzed. We tried to find problems through MDA (Measuring Data Analyzer) based on data such as vehicle speed, air intake, and air-fuel ratio obtained during the actual driving process. As a result, it was analyzed that the failure of the EGR valve exceeded the NOx emission standard and caused a decrease in engine output. Through this study, it is possible to reduce the time and cost of unnecessary maintenance and repair, and it is expected that a rapid cause analysis will be possible in the case of new failure diagnosis in the future.

MEASUREMENT OF OPERATIONAL ACTIVITY FOR NONROAD DIESEL CONSTRUCTION EQUIPMENT

  • HUAI T.;SHAH S. D.;DURBIN T. D.;NORBECK J. M.
    • International Journal of Automotive Technology
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    • v.6 no.4
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    • pp.333-340
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    • 2005
  • In order to better quantify the contribution from nonroad sources to emission inventories, it is important to understand not only the emissions rates of these engines but also activity patterns that can be used to accurately portray their in-use operation. To date, however, very little information is available on the actual activity patterns of nonroad equipment. In this study, a total of 18 pieces of nonroad equipment were instrumented with collected data including intake manifold air pressure (MAP), exhaust temperature and, on a subset of vehicles, engine rpm and throttle position. The equipment included backhoes, compactors, dozers, motor graders, loaders and scrappers used in applications such as landfilling, street maintenance and general roadwork. The activity patterns varied considerably depending on the type of equipment and the application. Daily equipment operating time ranged from less than 30 minutes to more than 8 hours, with landfill equipment having the highest daily use. The number of engine starts per day ranged from 3-11 lover the fleet with an average of 5 starts per day. The average percent idle time for the fleet was approximately $25\%$ with a range from 11 to $65\%$ for individual pieces of equipment. Duty cycles based on exhaust temperature/throttle position profiles were also developed for two graders and one dozer.

Performance Improvement of Pneumatic Artificial Muscle Manipulators Using Magneto-Rheological Brake

  • Ahn, Kyoung-Kwan;Cong Thanh, TU Diep;Ahn, Young-Kong
    • Journal of Mechanical Science and Technology
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    • v.19 no.3
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    • pp.778-791
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    • 2005
  • A novel pneumatic artificial muscle actuator (PAM actuator), which has achieved increased popularity to provide the advantages such as high strength and high power/weight ratio, low cost, compactness, ease of maintenance, cleanliness, readily available and cheap power source, inherent safety and mobility assistance to humans performing tasks, has been regarded during the recent decades as an interesting alternative to hydraulic and electric actuators. However, some limitations still exist, such as the air compressibility and the lack of damping ability of the actuator bring the dynamic delay of the pressure response and cause the oscillatory motion. Then it is not easy to realize the performance of transient response of pneumatic artificial muscle manipulator (PAM manipulator) due to the changes in the external inertia load with high speed. In order to realize satisfactory control performance, a variable damper-Magneto­Rheological Brake (MRB), is equipped to the joint of the manipulator. Superb mixture of conventional PID controller and a phase plane switching control method brings us a novel controller. This proposed controller is appropriate for a kind of plants with nonlinearity, uncertainties and disturbances. The experiments were carried out in practical PAM manipulator and the effectiveness of the proposed control algorithm was demonstrated through experiments, which had proved that the stability of the manipulator can be improved greatly in a high gain control by using MRB with phase plane switching control method and without regard for the changes of external inertia loads.

Intelligent Phase Plane Switching Control of Pneumatic Artificial Muscle Manipulators with Magneto-Rheological Brake

  • Thanh, Tu Diep Cong;Ahn, Kyoung-Kwan
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1983-1989
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    • 2005
  • Industrial robots are powerful, extremely accurate multi-jointed systems, but they are heavy and highly rigid because of their mechanical structure and motorization. Therefore, sharing the robot working space with its environment is problematic. A novel pneumatic artificial muscle actuator (PAM actuator) has been regarded during the recent decades as an interesting alternative to hydraulic and electric actuators. Its main advantages are high strength and high power/weight ratio, low cost, compactness, ease of maintenance, cleanliness, readily available and cheap power source, inherent safety and mobility assistance to humans performing tasks. The PAM is undoubtedly the most promising artificial muscle for the actuation of new types of industrial robots such as Rubber Actuator and PAM manipulators. However, some limitations still exist, such as the air compressibility and the lack of damping ability of the actuator bring the dynamic delay of the pressure response and cause the oscillatory motion. In addition, the nonlinearities in the PAM manipulator still limit the controllability. Therefore, it is not easy to realize motion with high accuracy and high speed and with respect to various external inertia loads in order to realize a human-friendly therapy robot To overcome these problems a novel controller, which harmonizes a phase plane switching control method with conventional PID controller and the adaptabilities of neural network, is newly proposed. In order to realize satisfactory control performance a variable damper - Magneto-Rheological Brake (MRB) is equipped to the joint of the manipulator. Superb mixture of conventional PID controller and a phase plane switching control using neural network brings us a novel controller. This proposed controller is appropriate for a kind of plants with nonlinearity uncertainties and disturbances. The experiments were carried out in practical PAM manipulator and the effectiveness of the proposed control algorithm was demonstrated through experiments, which had proved that the stability of the manipulator can be improved greatly in a high gain control by using MRB with phase plane switching control using neural network and without regard for the changes of external inertia loads.

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Real Time Pose Control for the Horizontal Maintenance and driving of Mobile Inverted Pendulum (모바일 역진자의 수평유지와 주행을 위한 실시간 자세 제어)

  • Kang, Jin-Gu
    • Journal of the Korea Society of Computer and Information
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    • v.16 no.7
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    • pp.157-163
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    • 2011
  • In this paper, configuration control for the Horizontal Maintenance and driving of the mobile inverted pendulum robot has been studied using ARS(Attitude Refrence System). The inverted pendulum technique is getting attention and there have been many researches on the seg-way since the US. Using its 2 freedom, a mobile inverted pendulum robot can move in various modes and Our robot performs goal reaching ARS. Mobile inverted pendulum robot fall down to the forward or reverse direction to converge to the stable point. Kalman Filter is normally used for the algorithm and numerous research is progressing at the moment. To calculate the attitude in ARS using 2 axis gyro(roll, pitch) and 3 axis accelerometers (x, y, z). In this paper we present a two wheel robot system for an autonomous mobile robot. This paper realized the robot control method which is much simpler but able to get desired performance by using the IMU and PID control.

Development of the Modular PCS for ESS with Hot-swap Function (핫스왑 기능을 가지는 에너지저장시스템용 모듈라 PCS 개발)

  • Ahn, Kang-Soon;Lee, Sang-Taek;Oh, Yong-Seung
    • Journal of the Korea Convergence Society
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    • v.9 no.3
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    • pp.31-37
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    • 2018
  • Energy Storage System(ESS) is a system that maximizes energy efficiency by selectively storing and using the generated power when needed. Therefore, energy must be able to be charged or supplied at any time, and non-operating time should be minimized even in the case of failure or maintenance. However, current large-capacity energy storage systems must be shut down during maintenance due to structural problems. In this paper, we propose a PCS for 1MW ESS by configuring modular for large capacity ESS in parallel and verified of the hot swap technology that can replace, change, and repair the components that make up the system while keeping the system operating.

Static and dynamic responses of Halgavor Footbridge using steel and FRP materials

  • Gunaydin, M.;Adanur, S.;Altunisik, A.C.;Sevim, B.
    • Steel and Composite Structures
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    • v.18 no.1
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    • pp.51-69
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    • 2015
  • In recent years, the use of fiber reinforced polymer composites has increased because of their unique features. They have been used widely in the aircraft and space industries, medical and sporting goods and automotive industries. Thanks to their beneficial and various advantages over traditional materials such as high strength, high rigidity, low weight, corrosion resistance, low maintenance cost, aesthetic appearance and easy demountable or moveable construction. In this paper, it is aimed to determine and compare the geometrically nonlinear static and dynamic analysis results of footbridges using steel and glass fiber reinforced polymer composite (GFRP) materials. For this purpose, Halgavor suspension footbridge is selected as numerical examples. The analyses are performed using three identical footbridges, first constructed from steel, second built only with GFRP material and third made of steel- GFRP material, under static and dynamic loadings using finite element method. In the finite element modeling and analyses, SAP2000 program is used. Geometric nonlinearities are taken into consideration in the analysis using P-Delta criterion. The numerical results have indicated that the responses of the three bridges are different and that the response values obtained for the GFRP composite bridge are quite less compared to the steel bridge. It is understood that GFRP material is more useful than the steel for the footbridges.

Sensing and Degradation Characteristics in the QCM Gas Sensor Coated with the PVC and PC (PVC 및 PC 혼합액을 코팅한 QCM 가스센서의 센싱 및 열화 특성)

  • Jang, Kyung-Uk;Kim, Myung-Ho;Lee, Joon-Ung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.04b
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    • pp.176-179
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    • 2000
  • In the recognition of the gases using the quartz crystal microbalance (QCM) coated with the film materials, it is important to obtain the recognition ability of gases, and the stability of film coated above the QCM. Especially, the thickness of film coated above the QCM is decreased according with the using circumstance and time of QCM gas sensor. Therefore, the sensing chararcteristics of film is changed with these. In this paper, we coated the lipid PC (Phosphatidyl Choline) materials varing with the blended amount of PVC(Poly Vinyl Chloride) and solution (Tetra Hydrofan:THF) above QCM to obtain the stability of lipid PC film. QCM gas sensors coated with film materials were measured the frequency change in the chamber of stationary gas sensing system injected 1-hexane, ethyl acetate, ethanol and benzene of $20{\mu}{\ell}$, respectively. We obtained the principal component analysis (PCA) from the frequency change due to the absorption of gas. Also, we measured the degradation characteristics of QCM gas sensor to show the properties of stability.

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Parallel Operation Control Method of Grid-connected Inverters with Seamless Transfer for Energy Storage System in Microgrid (마이크로그리드에서 에너지 저장시스템을 위한 무순단 절체 기능을 갖는 계통연계형 인버터의 병렬운전 제어기법)

  • Park, Sung-Youl;Kim, Joo-Ha;Jung, Ah-Jin;Choi, Se-Wan
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.3
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    • pp.200-206
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    • 2016
  • In the microgrid, inverters for energy storage system are generally constructed in a parallel structure because of capacity expandability, convenience of system maintenance, and reliability improvement. Parallel inverters are required to provide stable voltage to the critical load in PCC and to accurately share the current between each inverter. Furthermore, when islanding occurs, the inverters should change its operating mode from grid-connected mode to stand-alone mode. However, during clearing time and control mode change, the conventional control method has a negative impact on the critical load, that is, severe fluctuating voltage. In this study, a parallel operation control method is proposed. This method provides seamless mode transfer for the entire transition period, including clearing time and control mode change, and has accurate current sharing between each inverter. The proposed control method is validated through simulation and experiment.

Dynamic Analysis of a Rigid Body Traveling on the Rotating Shaft (회전축을 따라 이동하는 강체의 동해석)

  • Park, Yong-Suk;Hong, Sung-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.2
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    • pp.435-442
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    • 2010
  • The analysis of rigid body traveling along the rotating Timoshenko shaft has been a topic of interest. The problem arose from the observations that as a structure is subjected to moving loads, dynamic deflection as well as stresses can be significantly higher than those for static loads. The establishment of analytical method for the development and maintenance of performance is required in the fields of the machining operations and the position control using ball screw. The equations of motion for the rotating shaft subjected to the two moving forces are derived by using Hamilton's principle. Influence of system parameters such as the speed ratio, the mass ratio and the Rayleigh coefficient is discussed on the response of the moving system.