• 청정기술
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• 제23권3호
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• pp.256-269
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• 2017

국내외 자원순환규제 대응 및 온실가스 저감을 위해 자동차산업에서는 부품의 소재 종류의 수를 줄여 재활용률 목표치를 달성하고, 폐기단계 또는 제조단계에서 발생하는 불량 및 스크랩을 순환자원으로 재활용하는 노력을 하고 있다. 또한 기존 제품의 성능은 유지하면서 온실가스 저감 목표치를 달성하기 위해 부품 경량화를 추진하고 있다. 기존제품의 폐기단계에서 100% 소각을 하던 제품을 개선제품에서는 제조전단계와 제조단계에서 발생하는 스크랩, 불량을 수거하여 90%의 재활용이 가능하도록 개선했다. 또한 기존제품 대비 56% 경량화를 통해 연비 개선효과를 나타냈다. 본 연구에서는 자동차 언더커버를 대상으로 유니소재화 제품 개발 적용가능성에 대한 사전평가를 실시하고, 개발된 시제품의 전과정평가를 통해 기존제품과 개발된 시제품의 환경영향값을 비교, 분석하고자 한다.

• 동력기계공학회지
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• 제20권6호
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• pp.93-98
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• 2016

Environmental problems are issued throughout all over the world and which are needed the strength management. In case of the diesel cars are also being developing and studying continuously about various after-treatments device such as EGR, LNT, SCR, DPF and DOC etc. which are used for decreasing $NO_X$ and PM. The air temperature goes up to $39^{\circ}C$ in summer and goes down to $-20^{\circ}C$ in winter because of the location. These changing of the temperature can effect to the engine and harmful exhaust gas discharged and it seems to make the increase - decrease different. The result of the evaluate while changing between the test-mode and the air temperature, which expresses that WLTC-mode is 2.2 times and FTP_75 mode is 4.1~6 times increase to the comparison NEDC-mode of the current regulation. The exhaust characteristic of $NO_X$ by the changing temperature increases in the low temperature and 4.3 times in $14^{\circ}C$ and 21.3 times in $-7^{\circ}C$ with maximum when it compares to $23^{\circ}C$. The fuel efficiency of the different weight car and engine with same data is about 5.7 % in maximum.

• 한국세라믹학회지
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• 제35권2호
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• pp.163-171
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• 1998

Continuously contacting with camshaft the face of Valve Lifter made of cast iron brings about abnormal wear such as unfairwear or earlywear because it is heavily loaded in the valve train systems as the engine gets more powered. This abnormal wear becomes a defet namely over-clearance when the valve is lifting so that the fuel gas imperfectly combusted by unsuitable open or close aaction of the engine valve in the combustion chamber. The imperfect combustion in the end results in the major cause of air pollution and combustion chamber. The imperfectly combusted by unsuitable open or close action of the engine valve in the combustion chamber. The imperfect combustion in the end results in the major causes of air pollution and decrease of the engine output. Consequently to prevent this wear this study was to develop the valve lifter which is joined by brazing process with SCM435H and a tip by manufacturing the face as a superhardened which is joined by brazing process with SCM435H and a tip by manufacturing the face as a superhardened ceramics alloy which has high wear resistance. Having the excellent surface hardness with Hv1100-1200 the sintered body developed with superhardened alloy(WC) can endure the severe face loading in the valve train system. We experienced with various brazing alloys and obtained the excellent joining strength to the joint had 150MPa shear strength. Interface analysis and microstructure in a joint were examined through SEM & EDS Optical microscope. Also 2,500 hours high speed(3,000-4,000 rpm) and continuous (1step 12hr) engine dynamo testing was carried out to casting valve liter and ceramics-metal joint valve lifter so that the abnormal wears were compared and evaluated.

• 한국세라믹학회지
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• 제35권2호
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• pp.172-179
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• 1998

Valve lifter namely tappet is supported by lifter hole which is located upper side of camshaft in cylinder block transforms rotatic mvement of camshaft into linear movement and helps to open and shut the en-gine valve as an engine parts. The face of valve lifter which is continuously contacting with camshaft brings about abnormal wears such as unfair wear and early wear because it is severely loaded in the valve train system. These wears act as a defect like over-clearance and cause imperfect combustion of fuel during the valve lifting in the combustion chamber. Consequently this imperfect combustion makes the engine out-put decrease and has cause on air pollution. To prevent these wears therefore The valve lifter cast in me-tal developed into SiC ceramics valve lifter which has an excellence in wear and impact resistance As a results the optimum process conditions like injection condition mixture ratio and debonding process could be established. After sintering fine-sinered dual microstructure in which prior ${\alpha}$-SiC matches well with new SiC(${\beta}$-SiC) produced by reaction among the ${\alpha}$-SiC carbon and silicon was obtained. Based on the study it is verified that mechanical properties of SiC valve lifter are excellent in Vickers hardness 1100-1200 bending strength (300-350 Pa) fracture toughness(1.5-1.7 Mpa$.$m1/2) Through engine dynamo test-ing SiC valve lifter and metal valve lifter are examined and compared into abnormal phenomena such as early fracture unfair and early wear. It is hoped that this research will serve as an important springboard for the future study of heavy duty diesel engine parts developed by ceramics which has a good wear resis-tance relaibility and lightability.

• 한국안전학회지
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• 제30권6호
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• pp.1-6
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• 2015

The actual condition is that environmental pollution due to the development of various industries has recently become a serious issue. An interest in improving the gas mileage is rising due to an increase in the number of vehicles in the era of high oil price in particular. In order to solve this problem, priority should be given to light-weight design of car body, However, at present, a design method enabling the conventional steel plate to be replaced is direly needed in order to guarantee passengers' safety according to excessive light-weight design of car body. In this study, in order to apply a design method that could realize fuel savings and environmental pollution prevention through an improvement in gas mileage together with meeting the safety requirements for vehicles, it was supposed that CFRP/Al composites member would be used as primary structural member. And to this end, it was intended to obtain optimum design data by experimentally implementing external impulsive load applied to the car body. According to results of impact test of CFRP/Al composites member, a collapsed shape of folding, crack, and bending occurred. So, it was possible to find that energy was observed. And in case of specimen having an angle of $90^{\circ}$ in the outermost layer and stack sequence of $[90^{\circ}{_2}/0^{\circ}2]s$, its collapsed length was shown to be short. Therefore, it was possible to find that the absorbed energy was shown to be higher by 20% or above at the maximum.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 추계학술대회 논문집
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• pp.247-250
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• 2005

The need for improved fuel efficiency, weight reduction has motivated the automotive industry to focus on aluminum alloys as a replacement for steel-based alloy. To cope with the needs for high structural rigidity with low weight, it is forecasted that substantial amount of cast components will be replaced by tubular parts which are mainly manufactured by the extruded aluminum tubes. The extrusion process is utilized to produce tubes and hollow sections. Because there is no weld seam, the circumferential mechanical properties may be uniform and advantageous for hydroforming. However the possibility of the occurrence of a surface defect is very high, especially due to the temperature increase from forming at high pressure when it comes out of the bearing and the roughness of the bearing, which cause the surface defects such as the dies line and pick-up. And when forming a extruded aluminum tube, the free surface of the tube becomes rough with increasing plastic strain. This is well known as orange peel phenomena and has a great effect not only on the surface quality of a product but also on the forming limit. In an attempt to increase the forming limit of the tubular specimen, in the present paper, surface asperities generated during the hydroforming process are polished to eliminate the weak positions of the tube which lead to a localized necking. It is shown that the forming limit of the tube can be considerably improved by simple method of polishing the surface roughness during hydroforming. And also the extent of the crack propagation caused by dies lines generated during the extrusion process is evaluated according to the deformed shape of the tube.

• 전자공학회논문지T
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• 제35T권1호
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• pp.67-74
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• 1998

자동차 배기가스의 증가요인인 실화발생을 감지하고 실화가 발생하는 기통까지 판별하기 위하여 종래에는 크랭크각속도를 측정하는 방법을 이용하였으나 이 방법은 고속의 회전시 감지가 어려운 문제를 가지고 있다. 이러한 문제를 해결하기 위해서 본 논문은 이산 월쉬-푸리에(Walsh Discrete Fourier Transform; WDFT)를 이용하여 고속의 엔진회전수에서도 실화발생여부를 판단 가능하게 하였고, 월쉬함수의 Moving window방식을 이용하여 다기통 실화발생에 대한 기통판별까지 가능하게 하였다. 이상의 내용을 시스템으로 구현하여 무부하 Idle상태와 운전상태(Drive)에서 시험한 결과도 실화발생여부를 감지하는데 기존의 방법보다 더 효과적임을 알 수 있었다.

• 한국수소및신에너지학회논문집
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• 제29권3호
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• pp.251-259
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• 2018

Metal hydride based hydrogen storage under moderate temperature and pressure gives the safety advantage over the gas and liquid storage methods. Still solid-state hydrogen storage including metal hydride is below the DOE target level for automotive applications, but it can be adapted to stationary or miliary application reasonably. In order to develop a modular solid state hydrogen storage system that can be applied to a distributed power supply system composed of renewable energy - water electrolysis - fuel cell, the heat transfer and hydrogen storage characteristics of the metal hydride necessary for the module system design were investigated using AB5 type metal hydride, LCN2 ($La_{0.9}Ce_{0.1}Ni_5$). The planetary high energy mill (PHEM) treatment of LCN2 confirmed the initial hydrogen storage activation and hydrogen storage capacity through surface modification of LCN2 material. Expanded natural graphite (ENG) addition to LCN2, and compression molding at 500 atm improved the thermal conductivity of the solid hydrogen storage material.

• 한국가스학회지
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• 제15권2호
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• pp.1-8
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• 2011

본 연구에서는 강화되는 자동차 배기가스 규제를 만족시키기 위하여 압축천연가스자동차보다는 배기가스부분에서 유리하고, 아직 상용화되지 않은 수소연료전지자동차의 대안으로서 수소경제의 본격적인 도입을 위한 과도기적 대안연료로 주목받고 있는 수소와 천연가스를 혼합한 연료인 HCNG 충전소의 안전에 관한 동향 및 기술을 분석하였다. HCNG는 기존의 CNG 인프라의 활용, 점점 강화되는 배기가스 배출기준의 충족, 그리고 다가오는 수소시대를 대비하여 수소시대로 가기위한 기술적, 사회적 가교역할을 한다는 점에서 매우 중요한 기회이자 도전이다. 이를 위해 HCNG 상용화에 필수적으로 요구되는 수소-압축천연가스 혼합연료 사용에 대비한 각종 안전 고려사항 들에 대하여 검토하여 국내 사고 이력을 기초로 하여 사고발생시나리오, 안전거리 추가 필요성, 수소침식, 점화원, 화재감지 등의 안전 고려사항을 제시하였고, HCNG 충전소 기술 및 기준에 관한 최근동향을 분석하여 향후 HCNG 충전소 시범 운영을 위한 안전성평가 등 제도적 기반 구축을 제안하였다.

• Korean Chemical Engineering Research
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• 제56권5호
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• pp.752-760
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• 2018

경유자동차에서 배출되는 탄소 입자상 물질 연소 온도구간을 낮추는 것은 미세먼지 배출 저감과 내연기관 자동차의 고연비 저배출 성능 구현이라는 측면에서 매우 중요한 기술적 과제 중 하나이다. 본 논문에서는 탄소 입자상 물질의 산화를 위해 오존을 산화제로 이용하고 백금계 산화촉매를 동시에 적용했을 때 관찰되는 $150^{\circ}C$ 부근 저온영역에서의 탄소 입자상 물질 연소반응에 관하여 논했다. 백금계 산화촉매를 적용했을 때 오존에 의한 탄소 입자상 물질의 산화속도를 크게 개선시키지 못했지만 연소반응의 이산화탄소 선택도를 향상시켰으며, 탄소 입자상 물질의 선택적 산화를 위해 고려된 NO의 $NO_2$로의 사전 전환($NO_2$-rich 조건)은 $NO_2$와 오존의 상호 상승작용에 의해 $150^{\circ}C$ 부근 온도영역에서의 탄소상 입자물질 연소성능을 높이는데 효과가 있었다.