• Title/Summary/Keyword: Automotive Exhaust

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High Temperature Salt Corrosion Property of Ferritic Stainless Steels (페라이트계 스테인리스강의 고온염 부식특성에 관한 연구)

  • Song, Jeon-Young;Park, Joong-Cheol;Ahn, Yong-Sik
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.6
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    • pp.860-866
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    • 2009
  • It is very important to choose optimal material having good corrosion resistance and capabilities for the part materials such as the automotive exhaust system under a hot salt corrosion atmosphere. Generally, two types of corrosion come into the automotive exhaust system. One is 'Condensate Corrosion', which is occurred by exhaust gas condensate formed at the inner surface of exhaust system heated up during driving, which results in the acid condensate pitting. The other is 'High Temperature Salt Corrosion' occurring from the interaction between the chloride ion coming from salt at the seaside district or snow salt and the outer surface of exhaust system. By the corrosion attack, the main muffler is firstly damaged and the life cycle of an automobile is significantly decreased. It has been investigated that the hot salt corrosion properties of a STS 409L and 436L ferritic stainless steels which are well-known for the materials of the automotive exhaust system. In addition, the corrosion properties of hot dip aluminum coated STS 409L have been compared with uncoated steels. Aluminum coated STS 409L showed a superior corrosion resistance than uncoated STS 409L, and futhermore showed a better corrosion resistance than a STS 436L, which is an expensive ferritic stainless steel having a excellent corrosion resistance caused from more chromium content of an alloying element.

Vibration Stability Analysis of Automotive Exhaust Sensor (자동차 배기계 센서 구성품의 진동 안정성 해석)

  • Park, Hyun Bum
    • Journal of Aerospace System Engineering
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    • v.11 no.4
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    • pp.44-47
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    • 2017
  • This work dealt with vibration stability analysis of automotive exhaust sensor. In this work, structural design and analysis of exhaust gas sensor of automobile system were performed. Firstly, structural design requirement of automobile exhaust system was investigated. After structural design, the structural analysis of the exhaust measurement sensor system were performed usig the finite element analysis method. It was performed that the vibration and thermal stress analysis at the high temperature condition. After structural test of target structure, structural test results were compared with analysis results. Through the structural analysis, it was confirmed that the designed measurement sensor structure is safety.

Fire Examples Study of Intake and Exhaust System, Alternator Tuning and Inflow of Inflammables on Exhaust Part in a Car (자동차 흡배기장치, 발전기 튜닝 및 배기측 인화성 물질 유입에 관련된 화재사례 연구)

  • Lee, Il Kwon;Kook, Chang Ho;Suh, Moon Won;You, Chang Bae;Youm, Kwang Wook;Lim, Chun Moo;Jung, Dong Hwa
    • Journal of the Korean Institute of Gas
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    • v.18 no.5
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    • pp.47-51
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    • 2014
  • This paper is to analyze and study the fire examples in respect of intake and exhaust, alternator tuning and inflow of inflammables on exhaust part in a car. In the first example, the driver diverted the intake and exhaust system for tuning of a car. Stopping a car to rest for moment, the flammable styrofoam scrap go into exhaust pipe that installed with exhaust manifold newly. It certified the fact that catched fire gradually, furthermore enlarged the fire by leaking fuel. In the second example, the driver enlarged the generator performance to divert the audio system in side room., it knew the fact that the electric wiring connected with generator gave the cause of outbreak a fire by overheating. In the third example, the serviceman replaced the engine oil using funnel-shaped, he put the a bottle of plastic pat onto engine cover carelessly. Consequentially, it found the fire occurrence in the engine room. Therefore, the driver never divert the intake and exhaust and generator construction of a car abnormally. Also, repairing and inspecting a car, the serviceman have a care to not occur the fire by inflammables.

EXPERIMENTAL STUDY ON HOMOGENEOUS CHARGE COMPRESSION IGNITION ENGINE OPERATION WITH EXHAUST GAS RECIRCULATION

  • Choi, G.H.;Han, S.B.;Dibble, R.W.
    • International Journal of Automotive Technology
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    • v.5 no.3
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    • pp.195-200
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    • 2004
  • This paper is concerned with the Homogeneous Charge Compression Ignition (HCCI) engine as a new concept in engines and a power source for future automotive applications. Essentially a combination of spark ignition and compression ignition engines, the HCCI engine exhibits low NOx and Particulate Matter (PM) emissions as well as high efficiency under part load. The objective of this research is to determine the effects of Exhaust Gas Recirculation (EGR) rate on the combustion processes of HCCI. For this purpose, a 4-cylinder, compression ignition engine was converted into a HCCI engine, and a heating device was installed to raise the temperature of the intake air and also to make it more consistent. In addition, a pressure sensor was inserted into each of the cylinders to investigate the differences in characteristics among the cylinders.

A Study on the Evaluation of Engine Motion for the Design in Automobile Exhaust System (자동차 배기계 설계를 위한 엔진운동변위 산출에 관한 연구)

  • 이완익;박경진;이권희
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.1
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    • pp.120-130
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    • 1993
  • In the analysis of automobile exhaust system, the exciting forces from the engine determine the dynamic behavior of the system and the dynamic characteristics influence the riding quality. Therefore, the identification of the force in numeric value is quite important for the vibrational reduction. However, the value is difficult to obtain by experiments due to harsh conditions around the engine. In this research, an optimization technology is adopted to evaluate the exciting forces. An experimental method is conducted for the verification of the finite element modeling. Displacements on the end of the exhaust system are measured under the idling environment. cost function is set up to minimize the differences between the displacements of the numerical simulation and the experiment. Design variables are the components of the exciting forces. That is, optimization is utilized to estimate the forces with existing data. Excellent estimations have been calculated efficiently and the information is used again for the forced vibration of the exhaust system.

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The effects of gas flow in intake and exhaust system on volumetric efficiency (흡배기계의 가스유동이 체적효율에 미치는 영향)

  • 조진호;김병수
    • Journal of the korean Society of Automotive Engineers
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    • v.10 no.4
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    • pp.57-65
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    • 1988
  • The study of unsteady gas exchange processes in the intake and exhaust systems of four-cylinder, four-stroke cycle internal combustion engine is described in this paper. The calculation model for the intake and exhaust systems is established and solved by the characteristic method for the equations defining these systems. A constant pressure theory is used for modeling branches of intake and exhaust manifolds. The relationship between the volumetric efficiency and the intake, exhaust pressure variation is clarified by simulation of these systems. It is found that the volumetric efficiency mainly depends on the intake pressure during the short period before the intake valves is closed, that the volumetric efficiency is influenced a little by intake chamber volume in the intake and exhaust system.

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A Study on Performance and Characteristic of Exhaust emission in CNG Dedicated Engine (천연가스 전소기관의 성능 및 배출가스 특성에 관한 연구)

  • 한영출;김경배;오용석
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.3
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    • pp.12-17
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    • 2000
  • In this study a heavy duty diesel engine was modified into a 11-liter 6-cylinder SPI CNG dedicated engine, which was tested to investigate the performance and exhaust emission under the maximum load condition as the engine speed was increased in the range of 1,000∼2,200 rpm. The exhaust emission was also measured at D-13 mode as well as AVL-8 mode.

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An Experimental Study on Reductions of Idle Emissions with the Syngas Assist in an SI Engine (합성가스를 이용한 SI 엔진의 공회전 유해 배기가스 저감에 관한 실험적 연구)

  • Kim, Chang-Gi;Kang, Kern-Young;Song, Chun-Sub;Cho, Young-Seok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.3
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    • pp.174-182
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    • 2007
  • Fuel reforming technology for the fuel cell vehicles could be applied to internal combustion engine for the reduction of engine out emissions. Since syngas which is reformed from fossil fuel has hydrogen as a major component, it has abilities to enhance the combustion characteristics with wide flammability and high speed flame propagation. In this study, syngas was added to a gasoline engine to improve combustion stability and exhaust emissions of idle state. Syngas fraction is varied to 0%, 50%, 100% with various ignition timing and excess air ratio. Combustion stability, exhaust emissions, fuel consumption and exhaust gas temperature were measured to investigate the effects of syngas addition on idle performance. Results showed that syngas has ability to widely extend lean operation limit and ignition retard range with dramatical reduction of engine out emissions.

A Study on Reduction of Exhaust Gas Temperature in Retrofitted LPG Fueled Engine Based Medium-Duty Diesel Engine (중형 디젤을 기초한 LPG엔진에서 배기가스온도 저감 연구)

  • 최경호;조웅래
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.2
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    • pp.63-68
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    • 2003
  • The purpose of this study was to investigate reduction of exhaust gas temperature in LPG conversion engine from diesel. A conventional diesel engine was modified to a LPG(Liquified Petroleum Gas) engine that diesel fuel injection pump was replaced by the LPG fuel system. The research was peformed with measurement of exhaust gas temperature by varying spark ignition timing, air-fuel ratio, compression ratio, EGR ratio and different compositions of butane and propane. The major conclusion of this work were followed. (i) Exhaust gas temperature was decreased and power was increased with the advanced spark ignition timing. (ii) Exhaust gas temperature was decreased with lean and rich air-fuel ratio. (iii)Exhaust gas temperature was decreased and power was increased with the higher compression ratio. (iv) Engine power and exhaust temperature were not influenced by varied butane/propane fuel compositions. (v) Finally, one of the important parameters in reduction of exhaust gas temperature is spark ignition timing among the parameters in this study.

EXPERIMENTAL APPROACH FOR EVALUATING EXHAUST FLOW DISTRIBUTION FOR PZEV EXHAUST MANIFOLDS USING A SIMULATED DYNAMIC FLOW BENCH

  • Hwang, I.G.;Myung, C.L.;Kim, H.S.;Park, S.
    • International Journal of Automotive Technology
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    • v.8 no.5
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    • pp.575-581
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    • 2007
  • As current and future automobile emission regulations become more stringent, the research on flow distribution for an exhaust manifold and close-coupled catalyst(CCC) has become an interesting and remarkable subjects. The design of a CCC and exhaust manifold is a formidable task due to the complexity of the flow distribution caused by the pulsating flows from piston motion and engine combustion. Transient flow at the exhaust manifold can be analyzed with various computational fluid dynamics(CFD) tools. However, the results of such simulations must be verified with appropriate experimental data from real engine operating condition. In this study, an experimental approach was performed to investigate the flow distribution of exhaust gases for conventional cast types and stainless steel bending types of a four-cylinder engine. The pressure distribution of each exhaust sub-component was measured using a simulated dynamic flow bench and five-hole pitot probe. Moreover, using the results of the pitot tube measurement at the exit of the CCC, the flow distribution for two types of manifolds(cast type and bending type) was compared in terms of flow uniformity. Based on these experimental techniques, this study can be highly applicable to the design and optimization of exhaust for the better use of catalytic converters to meet the PZEV emission regulation.