• Journal of Auto-vehicle Safety Association
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• v.12 no.3
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• pp.27-33
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• 2020

In this paper, the process of predicting efficient durability performance for vibration durability test of automobile parts using vibration test load on automobile fuel tank is presented. First of all, the common standard load that can be applied to the initial development process of the automobile was used for the fuel tank and the vulnerability of the fuel tank to the vibration fatigue load was identified through frequency response analysis. In addition, the vulnerability of the fuel tank was re-enacted through vibration durability test results, and the scale factor was applied to the standard load. In order to predict the vibration durability performance required for detailed design, vibration fatigue analysis was performed on the developed vehicle with the frequency of vibration severity equivalent to the durability test, and the vulnerability and life span of the fuel tank were identified through the process of applying weights to these selected standard loads, thereby reducing the test time of the development vehicle.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.20 no.5
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• pp.612-617
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• 2011

The comfort and quietness of vehicle has been improved greatly due to the development of technology in automobile industry. Some of noise reductions, for example, are driven by the improvement in the power-train system. Due to better in all performance, it is required to reduce more noise in automobile components. One of them is related to the fuel pump system including a pump and a tank. Therefore, this study is focused on investigating the characteristics of fuel pump and fuel tank first, and then comparing the data before and after installation of fuel pump system in a testing vehicle. Additionally, the measured data will be analyzed to identify the problems and provide knowledge to reduce the level of noise and vibration in fuel pump system.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2007.05a
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• pp.494-500
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• 2007

The comfort and quietness of vehicle has been improved greatly due to the development of technology in automobile industry. It is driven by reduction on the level of vibration and noise in powertrain system. However, the hidden problems in automobile parts become noticeable since the vehicle has been better in overall performance. One of them is related to the fuel pump system. Therefore, this study is focused on investigating the characteristics of fuel pump and fuel tank first, and then comparing the data before and after installation of fuel pump system in a testing vehicle. Additionally, the measured data will be analyzed to identify the problems and find a solution to improve the level of noise and vibration in fuel pump system.

• Proceedings of the KWS Conference
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• 1995.10a
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• pp.68-69
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• 1995

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.311-315
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• 2008

Currently, in automobile industry. the efforts to reduce the manufacturing cost by changing the process of manufacturing are continually performed. In this paper, we proposed a new manufacturing process, the roll bending of a ring plate of automotive fuel tank instead of conventional press blanking process to reduce material loss and manufacturing cost. Finite element analysis was used to optimize the roll bending process to assure rectangular cross-section of the ring plate. Also, spring-back analysis after the roll bending was performed and dimension of the bending die considering spring-back was analyzed. Finally, we verified a possibility for realization of the proposed method shape with prototypes.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.8
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• pp.1059-1067
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• 2013

Automotive fuel tank is generally divided into two parts: main frame and assembly parts. While the car is running, valves are used to prevent liquid carry over and to discharge evaporated gas from the fuel tank. However, current fuel tank designs focus on the gas ventilation or secured location. In this study, the location of the parts used to prevent liquid carry over within the fuel tank is evaluated during an optimal design process. To develop this design process, an approximate optimization is applied. Through the optimal design process, the optimal valve location in fuel tank is determined and the approximate optimization is validated by the Taguchi method. Finally, the optimized valve location is used to reduce the development cost and time and to contribute toward improved automobile quality owing to enhanced reliability.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.6
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• pp.121-126
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• 2001

Currently, potentiometric method has been employed to measure fuel amount for automobile. However, potentiometer could be malfunctioned or damaged due to the additives or dirt in fuel because a variable electric resistor is immersed in fuel. Therefore, a device employing strain sensor is designed and tested to verify the possibility as an alternative of the conventional fuel sender. Existing fuel tank has irregular cross section. Therefore, buoyancy is not increased linearly as fuel amount is increased. We design a floater that can compensate the irregular cross section of fuel tank and make buoyancy to increase linearly with increasing fuel amount. New fuel sender, comprising of strain gages on circular membrane, the above commented floater and the cover to prevent the disturbance due to sudden acceleration and deceleration, is designed and tested to replace current fuel sender. On the other hand, we are developing strain sensor that has strain gage deposited directly on the circular membrane with cantilever beam.

• Journal of Advanced Marine Engineering and Technology
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• v.34 no.8
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• pp.1074-1083
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• 2010

Recently sloshing that fluid in fuel tank is undulating by the external force during motion of automobile, ship and aircraft is greatly affecting by damaging the inside of structure. It's most important to precisely analyze the behavior of fluid by computational fluid dynamics for minimizing the effect of sloshing for the loaded fuel. This study characterized volume of fluid and pressure according to the length and number of vertical baffle and horizontal baffle in fuel tank for Kia Frontier cargo and analyzed for reduction of sloshing during driving on corner and hill by using ADINA-CFD. As a result of analysis, the optimum length for sloshing reduction shows 0.19 m for vertical baffle and 0.08 m for horizontal baffle. And it shows that vertical baffle is better for the reduction effect of sloshing during driving on corners, on the other hand, horizontal baffle is effective and stable during driving on hills.

• Transactions of the Korean hydrogen and new energy society
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• v.23 no.2
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• pp.156-161
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• 2012

In case of commercializing of the hydrogen fuel cell vehicle, the suitable emergency response guide is necessary to prepare an accident. In order to suggest the suitable guide for the domestic affairs, the existing external guide about GM, Ford, Honda, and Hyundai was reviewed. The emergency response guides in CAFCP and main FC vehicle makers were included in the analysis. As the results, it was found that the design and make of vehicle for the domestic user are demanded in the emergency response and the guide is made with the shut-down manual picked out for the rescuer and repair man as well as user.

• Journal of Welding and Joining
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• v.19 no.1
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• pp.27-32
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• 2001

This paper is studied about welding conditions and weldability of seam welding for galvanized steel sheet of automotive. The fuel tank of automobile is made by seam welding to be required of airtight or oiltight. This method have required a short time for welding, simplicity operation progress and little HAZ. Especially, it has more less residual stress and transformation than different welding progress. So, this study is for decreasing the leakage occurrence rate and to make standard operating condition table anyone can operate easily. Therefore, this study is analyzed the optimum conditions of seam welding for making the automobile with galvanized steel sheets by means of observing the microstructure and configuration back projection, RT, tensile-shear strengths test and SEM. Optimum conditions of seam welding obtained as follows, current 17.2-17.6kA speed 1.0m/min weld time 4:10:6 and current 16.5-17.4kA, speed 0.83m/min, weld time 4:10:4 at t1.0, and current, 18.5-18.9kA, speed 0.8m/min, weld time 4:10:4 and current 16.5-17.4kA, speed 0.68m/mi, weld time 4:10:2 at t1.6.