• Title/Summary/Keyword: Automation tool development

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A study on the development of polishing robot system attached to machining center for curved surface die (머시닝센터 장착형 곡면금형 연마용 로봇 시스템 개발에 관한 연구)

  • 하덕주;이민철;이만형
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1312-1315
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    • 1996
  • Polishing work for a curved surface die demands simple and repetitive operations and requires much time while it also demands high precision. Therefore it is operated by skilled worker in handiwork. But workers avoid polishing work gradually because of the poor environments such as dust and noise. In order to reduce the polishing time and to alleviate the problem of shortage of skilled workers, researches for automation of polishing have been pursued in the developed countries such as Japan. In this research we develop a polishing robot with 2 degrees of freedom motion and pneumatic system, and attach it to machining center with 3 degrees of freedom to form an automatic polishing system which keeps the polishing tool vertically on the surface of die and maintains constant pneumatic pressure. The developed polishing robot is controlled by real time sliding mode control using DSP(digital signal processor). A synchronization between machining center and polishing robot is accomplished by using M code of machining center. A performance experiment for polishing work is executed by the developed polishing robot.

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A Study on the Development of the Rotary Stage for Multi-Channel Optical Alignment System (다채널 광정렬 장치 로터리 스테이지 개발에 관한 연구)

  • 정상화;차경래
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.143-148
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    • 2003
  • In recent years, as the optical Communication systems are developed, the demands of essential parts such as splitter, coupler, WDM, and AWG filter are grow rapidly. The fabrication process for them is not, however, automatic. On that reason, the automation is needed for the grow of productivity. The optical alignment and attach ment is the core process in fabrication. In this paper, the 6-axis rotary stage for multi-channel optical alignment system is developed and the dynamic characteristic of this system is studied.

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Key Technology Analysis for Machining Process Optimization and Automation (가공공정 최적화 및 무인화를 위한 요소기술 분석 연구)

  • Kim, Dong-Hoon;Song, Jun-Yeob
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.179-184
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    • 2013
  • In this article, we introduce the study case of technology that can automatically compensate the errors of these factors of a machine during processing on the machine tool's CNC(Computerized Numerical Controller) in real time. The biggest factors that lower the machining accuracy are thermal deformation and chatter vibration. This study is related to the detection and compensation of thermal deformation and chatter vibration that can compensate for faster and produce processed goods with more precision by autonomous compensation. In addition, this study is related to the active control of vibration during machining, monitoring of cutting force and auto recognition of machining axes origin. Thus, we attempt to introduce the related contents of the development we have made in this article.

A Study on the Development of Automation Unloader for Press Metalmold (프레스 금형용 Unloader 자동화 시스템개발에 관한 연구)

  • 김재열
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.10a
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    • pp.156-160
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    • 1996
  • In this study of made Unloader is moving linear transfer system for mainly plastic working or forming of small electronic unit and other at press line. This machine for lading and unloading a workpiece has been installed in a press in order to load and unload a workpiece form a press die. Control method be used PLC. it took data of input from each sensor and send signal of output to actuator today we have a lot of problem at work of press line. most of press work be operated by human so they often hurted terreble accident by press machine. Because press working system in automotive factories are now changing over to a transfer press working system this Unloader will give more easily and speedy production and manpower saving less of pruduction cost high perfomance

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ERP Application Development Using Business Data Dictionary (데이터사전을 이용한 ERP애플리케이션 개발)

  • Minsu Jang;Joo-Chan Sohn;Jong-Myoung Baik
    • The Journal of Society for e-Business Studies
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    • v.7 no.1
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    • pp.141-152
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    • 2002
  • Data dictionary is a collection of meta-data, which describes data produced and consumed while performing business processes. Data dictionary is an essential element for business process standardization and automation, and has a fundamental role in ERP application management and customization. Also, data dictionary facilitates B2B processes by enabling painless integration of business processes between various enterprises. We implemented data dictionary support in SEA+, a component- based scalable ERP system developed in ETRI, and found out that it's a plausible feature of business information system. We discovered that data dictionary promotes semantic, not syntactic, data management, which can make it possible to leverage viability of the tool in the coming age of more meta-data oriented computing world. We envision that business data dictionary is a firm foundation of adapting business knowledge, applications and processes into the semantic web based enterprise infra-structure.

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Development of Automation System of Assembly Line On the Back Cover of a Camera (카메라 백 카버 생산 조립 라인의 자동화 시스템 개발)

  • 이만형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.153-158
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    • 2000
  • This paper addresses an intelligent robot control system using an off-line programming to teach a precise assembly task of electronic components in a flexible way. The investigated task consists of three job: heat caulking test, soldering on a circuit board, and checking of soldering defects on the back cover of a camera. This study investigates the remodelling of the most complicated cell in terms of the accuracy and fault rate among the twelve cells in a camera back-cover assembly line. We have attempted to enhance back-cover assembly line. We have attempted to enhance soldering quality, to add task flexibility, to reduce failure rate, and to increase product reliability. This study modifies the cell structure, and improves the soldering condition. The developed all system implements the real-time control of assembly with vision data, and realized an easier task teaching on off-line programming.

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Monitoring of Laser Fusion Cutting Using Acoustic Emission (AE센서를 이용한 레이저 용융 절단 모니터링)

  • 이성환;민헌식;안선응
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.39-44
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    • 2002
  • As laser cutting process is widely used in industry, an automated on-line process control system has become very important. In this paper, development of a laser cutting monitoring system, which is regarded as the fundamental step toward automation of the process, is presented. Acoustic emission and an artificial neural network were used for the monitoring system. With given process Parameters including laser power and scanning speed the system can predict the suitability of laser beam for the cutting or a stainless steel (STS304) plate.

Polishing Surface State Monitoring of Automatic Polishing Process Using Acoustic Emission Signal (AE 신호를 이용한 자동 연마가공에서의 연마면 상태감시)

  • 김동환
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.8-13
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    • 2000
  • Die polishing technology is very critical to determine quality and performance of the final products. Die polishing processes have not been automated because the automation requires a great deal of experience and skill of experts. Thus, to implement a fully automated polishing process, the development of polishing status monitoring system replacing the skill of experts is critical. AE is known to be closely related to material removal rate(MRR). As the surface is rougher, MRR gets larger and AE increased. The surface roughness can be indirectly estimated using the AE signal measured during automatic die polishing process. In this study, The polishing state monitoring system using AEms signal was developed. This system can be not only to monitor the abnormal state but also to estimate a state of surface roughness of polishing surface qualitatively.

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Validation of the Control Logic for Automated Material Handling System Using an Object-Oriented Design and Simulation Method (객체지향 설계 및 시뮬레이션을 이용한 자동 물류 핸들링 시스템의 제어 로직 검증)

  • Han Kwan-Hee
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.8
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    • pp.834-841
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    • 2006
  • Recently, many enterprises are installing AMSs(Automated Manufacturing Systems) for their competitive advantages. As the level of automation increases, proper design and validation of control logic is a imperative task for the successful operation of AMSs. However, current discrete event simulation methods mainly focus on the performance evaluation. As a result, they lack the modeling capabilities for the detail logic of automated manufacturing system controller. Proposed in this paper is a method of validation of the controller logic for automated material handling system using an object-oriented design and simulation. Using this method, FA engineers can validate the controller logic easily in earlier stage of system design, so they can reduce the time for correcting the logic errors and enhance the productivity of control program development Generated simulation model can also be used as a communication tool among FA engineers who have different experiences and disciplines.

A Study on the Development of an Agent Communication Module for a Multi-Agent Based Power Distribution Network Protection System Using DNP 3.0 Protocols (DNP3.0 프로토콜을 이용한 배전계통 멀티 에이전트 보호시스템의 통신 모듈 개발에 관한 연구)

  • 최면송;이한웅;민병운;정광호;이승재;현승호
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.52 no.9
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    • pp.506-512
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    • 2003
  • In this paper, a communication module between Relay agents in a multi-agent system based power distribution network protection system is realized using DNP3.0(Distributed Network Protocol), which is the standard communication protocol of distribution automation system in KEPCO. The key words for agent communication in the multi-agent based protection system are defined and represented by use of DNP application function code. The communication module developed based on the proposed communication scheme is tested by use of the Communication Test Harness, a test tool for DNP protocol, then used to the multi-agent system based power distribution net work protection system.