• Title/Summary/Keyword: Automation tool

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Development of polishing tool system for robot (로보트용 금형 연마 공구 시스템의 개발)

  • 박종오;이대엽
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.190-193
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    • 1990
  • Die finishing (polishing and lapping) after NC machining is characterized as one bottleneck process for reducing lead time. For automation of this typical manual work, a flexible polishing tool system using industrial robot has been developed. This tool system has three principal functions in order to achieve reduction of waviness, 3 D.O.F. compliance and constant pressure structure. This polishing tool shows that adaptability to free form surface is increased and programmability to various areas of die surface is also acquired.

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A Study on the Tool Breakage Detection System in Face Milling Process (이송모터전류를 이용한 정면 밀림공구의 파손감시 시스템에 관한 연구)

  • 이강희;허일규;권원태;주종남;이장무
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.38-43
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    • 1994
  • In milling process, monitoring and diagosis system is very importent to accomplish factory automation. In this study, to drvelope on-line tool breakage detection system in face milling operation, analysis and experiment were performed. The tool breakage detection experiment was performed in machining center and the effectiveness of the detection tool breakage detection alorithm and the usage of feed drive current as a detection signal were verified.

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An Experimental Study on the Real-Time Tool Breakage Detection in teh Face Milling (정면밀링 가공시 실시간 공구파손검출에 관한 실험적 연구)

  • 김영일;사승윤;최영규;유봉환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.9-14
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    • 1994
  • The modern CNC machine require increasingly an exact monitoring and control of cutting process. They are to make final taret which construct full automation factories as unmanned system. In this study, we decided that we develop new techique to monitor and detect tool breakage on the machining operation using face milling machine with multi-point throwaway tips. The technology in which the tool is illuminated by an beam of Laser is used by image of tool fracture through CCD camera.

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New Safety Issues in the Machine Tool Industry due to the 4th Industry (4차산업으로 인한 공작기계산업의 새로운 안전문제)

  • Park, Young Suk
    • Journal of the Korean Society of Safety
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    • v.37 no.4
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    • pp.1-10
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    • 2022
  • The purposes of this study were to suggest 1) a future direction for Korea's machine tool industry and 2) how to secure the safety and reliability of emerging intelligent or automated machine tooling. The study concludes that, overseas, the machine tool industry is growing again while promoting innovation by converging with ICT. Accordingly, Korea also promotes ICT innovation to advance the machine tool industry, which is at the core of the national economy. As a result, unlike in the past, the frequency of serious injuries like entrapment accidents has recently decreased, while the proportion of collision accidents has increased. In addition, a new type of accident has become possible. Since ICT is network-based, the distinction between work and rest can become ambiguous; there is a risk of hacking, working hours and places are flexible and there are risk factors for diseases like chronic fatigue due to overload of specific personnel. As robots and automation are introduced, there is also a high probability of problems caused by physical and psychological burdens on system operators and resulting fatigue.

Utilization of machining templates to improve 5-axis CAM machining process (5축 CAM 가공 작업 프로세스 개선을 위한 가공 템플릿 활용)

  • Lee, Dong-Cheon;Kim, Seon-Yong
    • Design & Manufacturing
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    • v.11 no.1
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    • pp.45-49
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    • 2017
  • Currently, a lot of efforts to make increases the manufacturing efficiency have tried and there is growing the interest to implementing the machining operation through CAM automation and optimization. This kind of movement has shown gradually in 5X milling as well as 3X milling task. By the way, in case of 5X milling, it is difficult to hire the CAM experts who is an experience for 5X machining and also it has too big trouble to use them due to high cost. For this reason, you can see the manufacturer who is concern the CAM S/W to provide the NC automation program that beginners can generate easily the 5X milling in short term and the existing 5X milling process can be improved. These requirements need to make a NC automation process including the practical machining strategies same as the generation by NC expert. In order to support this, it is necessary to directly apply the 3D machining part based on NC template which includes the machining procedures, standard cutter library, auto machine area selection, analyze tool for part shape, machining condition setting considering the material stiffness to be provided by CimatronE and it should be created the 5axis machining data by a minimized operation. With user-friendly, CimatronE's NC machining automation tools improve the 5-axis machining process and speed up the process, maximizing work efficiency and improving product productivity compared to existing machining tasks.

Development of a Tool to Automate One-Dimensional Finite Element Analysis of Machine Tool Spindles

  • Choi, Jin-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.2
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    • pp.172-176
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    • 2015
  • In this research, a tool was developed to automate one-dimensional finite element analysis (1D FEA) for design of a machine tool spindle. Based on object-oriented programing, this tool employs the objects of a CAD system to construct a geometric model and then to convert it into the FE model of 1D beams at the workbenches of the CAD system with minimum data to define the spindle such as bearing positions and cross-sections of the shaft. Graphic user interfaces were developed for users to interact with the tool. This tool is helpful in identifying a near optimal design of the spindle with the automation of the FEA process with numerous design changes in minimum time and efforts. It is also expected to allow even design engineers to perform the FEA in search of an optimal design of the machine tool spindle.

An Automation Instructor System using Finite State Machine within Web services

  • Aldriwish, Khalid
    • International Journal of Computer Science & Network Security
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    • v.21 no.7
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    • pp.233-240
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    • 2021
  • The majority of the Web's success can be related to its productivity and flexibility. Web Services (WSs) have the means to create new patterns for the delivery of software capabilities. The WS easily provides the use of existing components available via the Internet. WSs are a new trend that shares ubiquitous systems with others, so the popularity of the Web is increased day by day with their associated systems. This paper will explore and adopt the possibility of developing a technique that will automate instructors' scheduling of timetables within a Web services environment. This technique has an advantage that facilitates users to reduce the time cost and effort by reducing errors and costs for institutes. Providing dependable tables to avoid mistakes related to instituting schedules is ensured by an automated repetitive manual procedure. Automated systems are increasingly developed based on organizations and their customers. Still, the setting's difficulty of automation systems increases to rise as the system architecture and applications must accomplish various requirements and specifications of ever-demanding project scenarios. The automation system is composed of an operating system, platforms, devices, machines, control system, and information technology. This architecture provides more productivity and optimized services. The main purpose of this paper is to apply an automation system to enhance both quality and productivity. This paper also covers an agile method of proving an automation system by Finite State Machine (FSM) and Attributed Graph Grammar (AGG) tool.

A Study on the Cutting Resistance and Acoustic Emission Signal due to Increasing Tool Wear in Turning (선삭가공에서 공구마멸에 따른 절삭력과 AE 신호의 특성 연구)

  • 맹민재
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.2
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    • pp.18-24
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    • 1995
  • In order to achieve the autimation and untended system of manufacturing process, it is necessary that the monitoring system check up the disorder of machine tool or the conditions of tool wear for the maximum use of cutting tool. In the metal cutting Process, AE signal is detected by AE sensor, then amplified and transmitted to an Locan-AT. The experiment was performed to SM25C and STS304 steels at uniform feedrate, cutting speed and depth of cut, The results of experimental data apparently showed emission intensity vary due to increasing of tool wear at the 165kHz, 200kHz in the SM25C and 140kHz, 165kHz, 200kHz, in the STS304 respectively Therefore, it is possible to predict the tool wear. This study is intended to suggest the way to the automation and untended system of machine tool through the system monitoring tool wear by using AE signal.

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Development of CAM Automation Module(E-ICAM) for 5-axis Machining of Impeller (A Study on Configuration of Module) (임펠러의 5축 CAM 자동화 모듈(E-ICAM)의 개발 (모듈 구성에 관한 연구))

  • Jung, Hyoun-Chul;Hwang, Jong-Dae;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.109-114
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    • 2011
  • An impeller is difficult to machine because of severe collision due to the complex shape, overlapping and twisted shape that form impeller blades. So, most CAM software companies have developed CAM module for manufacturing impeller in addition to their CAM software. But it is not still easy for inexperienced users to machine impellers. The purpose of this paper is the development of automatic CAM module for manufacturing impeller(E-ICAM) which is based on visual basic language and it is used CATIA graphical environment in order to be easily machining impellers. Automatic CAM module for manufacturing of impellers generates tool path, and proposes recommended cutting condition according to the material of stock and tool. In addition, it has also included a post processor for 5-axis control machining. Therefore the user can easily machine impellers using this automation module.