• Title/Summary/Keyword: Automatic tool change system

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Performance Evaluation of Concrete Polishing Robot with Omnidirectional Mobile Mechanism (전방향 이동 메커니즘을 적용한 콘크리트 폴리싱 로봇의 성능평가)

  • Cho, Gangik;Chu, Baeksuk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.2
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    • pp.112-117
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    • 2016
  • In the construction industry, concrete polishing is used to grind and rub the surface of concrete grounds with polishing machines to increase the strength of the concrete after deposition. Polishing is performed manually in spite of the generation of dust and the requirement of frequent replacements of the polishing pad. The concrete polishing robot developed in this research is a novel polishing automation system for preventing the workers from being exposed to poor working environments. This robot is able to change multiple polishing tools automatically; however, the workers can conveniently replace the worn-out polishing pads with new ones. The mobile platform of the polishing robot employs omnidirectional wheels to enable a flexible motion even in small and complicated workspaces. To evaluate the performance of the developed concrete polishing robot, extensive experiments including square trajectory tracking, automatic tool changing, actual polishing, and path generation simulation were performed.

Development of Automation System for Component Inserting of Industrial PCB (산업용 PCB 부품삽입 자동화 시스템 개발)

  • Jeong Gu-Young;Yoon Myoung-Jong;Park Chang-Seog;Yu Kee-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.11
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    • pp.950-955
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    • 2005
  • A automatic component inserting system for industrial PCB is developed in this paper. This system has not been developed in Korea. Most domestic companies produce PCB manually. This process requires highly-skilled staff. Therefor, we developed a PCB inserting system for automation of the process and improved productivity. There are low parts in this system; press, table, tool change and control part. A hybrid press cylinder with pneumatic and hydraulic is used in the press part. The table part consists of pneumatic actuators, stepping motors and ball-screw mechanism. In the tool change part, upper tools can be exchanged automatically for the inserting of various components. The control part consists of motor drivers, PLCs and power supply.

A design of automatic trading system by dynamic symbol using global variables (전역 변수를 이용한 유동 심볼 자동 주문 시스템의 설계)

  • Ko, Young Hoon;Kim, Yoon Sang
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.6 no.3
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    • pp.211-219
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    • 2010
  • This paper designs the dynamic symbol automatic trading system in Korean option market. This system is based on Multichart program which is convenient and efficient system trading tool. But the Multichart has an important restriction which has only one constant symbol per chart. This restriction causes very useful strategies impossible. The proposed design uses global variables, signal chart selection and position order exchange. So an automatic trading system with dynamic symbol works on Multichart program. To verify the proposed system, BS(Buythensell)-SB(Sellthenbuy) strategies are tested which uses the change of open-interest of stock index futures within a day. These strategies buy both call and put option in ATM at start candle and liquidate all at 12 o'clock and then sell both call and put option in ATM at 12 o'clock and also liquidate all at 14:40. From 23 March 2009 to 31 May 2010, 301-trading days, is adopted for experiment. As a result, the average daily profit rate of this simple strategies riches 1.09%. This profit rate is up to eight times of commision price which is 0.15 % per option trade. If the method which raises the profitable rate of wining trade or lower commission than 0.15% is found, these strategies make fascinated lossless trading system which is based on the proposed dynamic symbol automatic trading system.

A Study on the Tool Wear and Surface Roughness in Cutting Processes for a Neural-Network-Based Remote Monitoring system (신경회로망을 이용한 원격모니터링을 위한 가공공정의 공구마모와 표면조도에 관한 연구)

  • Kwon, Jung-Hee;Jang, U-Il;Jeong, Seong-Hyun;Kim, Do-Un;Hong, Dae-Sun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.33-39
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    • 2012
  • The tool wear and failure in automatic production system directly influences the quality and productivity of a product, thus it is essential to monitor the tool state in real time. For such purpose, an ART2-based remote monitoring system has been developed to predict the appropriate tool change time in accordance with the tool wear, and this study aims to experimently find the relationship between the tool wear and the monitoring signals in cutting processes. Also, the roughness of workpiece according to the wool wear is examined. Here, the tool wear is indirectly monitored by signals from a vibration senor attached to a machining center. and the wear dimension is measured by a microscope at the start, midways and the end of a cutting process. A series of experiments are carried out with various feedrates and spindle speeds, and the results show that the sensor signal properly represents the degree of wear of a tool being used, and the roughnesses measured has direct relation with the tool wear dimension. Thus, it is concluded that the monitoring signals from the vibration sensor can be used as a useful measure for the tool wear monitoring.

Analysis of Dynamic Characteristics of A High-speed Milling Spindle Due to Support Stiffness of Drawbar (고속주축의 드로우바 지지조건에 따른 동특성 해석)

  • 노승국;박종권;경진호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.484-487
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    • 2003
  • In designing AMBs (active magnetic bearings) for high-speed spindle system, the shaft is usually assumed as a rigid rotor. For automatic tool change process, there should be a tool clamping system with drawbar using spring or hydraulic force, and the drawbar in the spindle can be in various condition of support during design and manufacturing error. In this paper, the modal characteristics of drawbar in high-speed milling spindle system due to supporting stiffness between drawbar and shaft are analyzed by numerical method. The result shows enough stiff supports must be provided between shaft and drawbar to prevent occurring drawbar vibration lower than the natural frequency of 1$\^$st/ bending mode of spindle.

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Automatic generation of NC-code using Feature data and Process Planning data (특징형상정보와 작업설계정보를 이용한 NC코드의 자동 생성)

  • 박재민;노형민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.591-594
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    • 2002
  • Generating NC-code from 3D part model needs a lot of effort to make many decisions, including machining area, tool change data, tool data, cutting condition, etc., by using either manual or computer aided method. This effort can be reduced by integration of automated process planning and NC-code generation. In case of generating NC code with a help of the process planning system, many data mentioned from the process planning can be used. It means that we can create NC-code about a full part. In this study, integration of FAPPS(Feature based Automatic Process Planning) with a NC-code generating module is described and additional data to adapt NC-code for machine shop is discussed.

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Image Change Tracking System (영상 변화 추적 시스템)

  • Park Young-Hwan
    • Geophysics and Geophysical Exploration
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    • v.2 no.3
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    • pp.154-158
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    • 1999
  • This paper introduces a partial edge detection technique, that improves the processing time of an automatic change tracking system for multi-temporal images. In the conventional change tracking systems for multi-temporal images, the edge detection is performed over the whole image. In the proposed method, however, the necessary portions for the edge detection is selected first and the edge detection is performed over the selected parts only. As a consequence, the improvement in the processing time could be achieved. The proposed change tracking system is expected to be utilized as a very efficient tool to configure changes in large data set such as remotely sensed satellite imagery or geophysical time laps images.

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Observation and Analysis of Shoreline Changes Using the Remote Unmanned Automatic Camera Monitoring System (원격 무인 자동 영상 관측 시스템을 활용한 해안선 변화 관측 및 분석)

  • 김태림
    • Korean Journal of Remote Sensing
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    • v.19 no.2
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    • pp.99-106
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    • 2003
  • The shoreline changes were observed and analysed using the video image by a remote unmanned automatic camera monitoring system installed at Haeundae beach of Busan City. In order to analyse quantitatively the shoreline changes caused by waves and tides, the image averaging technique and the rectification technique for obliquely acquired image were applied to the video image during the typhoon Bart in September, 1999. The results showed that the camera monitoring system can be used as a very cost effective and efficient tool for monitoring shorelines which change continuously due to waves and tides.

Development of Automatic Cam Profile Measurement System (자동 측정이 가능한 전용 캠 프로파일 측정 시스템 개발)

  • Jeong, Hwang-Young;Lee, Hyun-Seok;Park, Tae-Min;Shin, Woo-Cheol;Koh, Jun-Bin;Hong, Jun-Hee
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.106-112
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    • 2008
  • In this paper, It does the profile measurement of the cam of diesel engine SOHC of the actual object. It uses the measurement of run-out method. This method is that the surface of the object is measured by the sensor when the object rotate, and calculated and displayed by the computer the signal which acquired by sensor. When we acquire the signals, we have two error because of motion and contacting between cam and probe. In this paper, we compensate the motion error while simply liner equation. And we have a solution that we change the figure of probe when we have a contacting error. We compared the data measuring on developed automatic cam profile measuring system with the data measured on CMM.

Breakage Detection of Small-Diameter Tap Using Vision System in High-Speed Tapping Machine with Open Architecture Controller

  • Lee, Don-Jin;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Journal of Mechanical Science and Technology
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    • v.18 no.7
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    • pp.1055-1061
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    • 2004
  • In this research, a vision system for detecting breakages of small-diameter taps, which are rarely detected by the indirect in-process monitoring methods such as acoustic emission, cutting torque and motor current, was developed. Two HMI (Human Machine Interface) programs to embed the developed vision system into a Siemens open architecture controller, 840D, were developed. They are placed in sub-windows of the main window of the 840D and can be activated or deactivated either by a softkey on the operating panel or the M code in the NC part program. In the event that any type of tool breakage is detected, the HMI program issues a command for an automatic tool change or sends an alarm signal to the NC kernel. An evaluation test in a high-speed tapping machine showed that the developed vision system was successful in detecting breakages of small-diameter taps up to M1.