• Title/Summary/Keyword: Automatic Quality Inspection System

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Development of Analysis System for Display Characters of FPD (FPD 화상특성 평가시스템 개발)

  • 송준엽;박화영;김현종;정연욱;김용래
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.335-338
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    • 2004
  • In this study has developed analysis system for automatic inspection of FPD(Flat Panel Display) characteristic, such as brightness, view angle, color ratio in the manufacturing process. Developed system consists of inspection-sensor part, acquiring a data by 3-CCD Color CCD camera and Inspection-stage part, driving a FPD holder to rotation and tilt direction. In experiment results, we could have ensured easily brightness distribution, available view angle, color reproduce and could expect to improve the quality, productivity, and yield.

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A Study on Women's Wear Manufacturing Industries (II) - Automation of the Facilities and Ratio of Impaired goods - (숙녀복(淑女服) 봉제업계(縫製業界) 실태(實態) 연구(硏究) (II) - 생산설비(生産設備) 자동화(自動化)와 생산제품(生産製品) 불량수준(不良水準) -)

  • Uh, Mi-Kyung;Sohn, Hee-Soon
    • Journal of Fashion Business
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    • v.1 no.2
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    • pp.46-54
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    • 1997
  • The purpose of this study is to understand women's wear manufacturing industries. First, the study was to investigate the present production systems and how much the automatic facility are by comparing them. This study enhanced more efficient, stable, and suitable work line. This intern will direct the way in which automatic facilities will be created. Second, through this study on the general character of the inspectors, the ratio of impaired goods, and the reasons for unsatisfactory goods, I intended to find out a way to decrease the impaired goods and to produce competitive and high quality goods. The results of the survey can be summarized as follows; 1. The result of the research on the automatic industrial facilities shows that the majority of the factories (77.4%) are 40% below the automatic facility rate. The reasons for this according to order are that was a deficit in money, no reason for expensive machines, and lack of the technique and the number of workers required to handle the machines. 2. At this time, the most required equipments are shown according to its importance; automatic sewing machine, automatic cutting machine, automatic spreading machine, and finishing & pressing machine. So in the women's wear manufacturing industries, they think that they need more automatic cutting machine, automatic spreading machine in the cutting field rather than high price automatic machine in the sewing field such as pattern former, pocket welting, automatic sleeve connecting machine and automatic label connecting machine. 3. The result of the research in the goods quality shows that the average impaired rate is 12.7% at the first inspection. In addition the average rate for complete impaired rate is 1.52%. The line system shows that it has a impaired rate that is double the rate of the pair system. Because of this, the industries plan to combine the line system and pair system to create an improved and suitable production system which can boost the quality and productivity of the goods. 4. The fabric is the main point of the impaired goods. The factors of the impaired goods in manufacturing are the lack of mental abilities of the worker, impaired fabrics and a lack of cooperation in the working system. Furthermore, there is a lack of technique for new material. 5. To prohibit impaired goods in manufacturing, there need to be a way to educate the workers and to enhance the workers' mind on the productive goods. Also there need to increase in the investments of automatic production machines. Finally there need to be a standardized working line. Therefore, there need to be an improvement on the management of the production of goods, the development of technique and an increase in the education for the workers, with this there will be a decrease in impaired goods, and an increase in better quality of goods to enforce the domestic apparel industries.

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Building an Analytical Platform of Big Data for Quality Inspection in the Dairy Industry: A Machine Learning Approach (유제품 산업의 품질검사를 위한 빅데이터 플랫폼 개발: 머신러닝 접근법)

  • Hwang, Hyunseok;Lee, Sangil;Kim, Sunghyun;Lee, Sangwon
    • Journal of Intelligence and Information Systems
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    • v.24 no.1
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    • pp.125-140
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    • 2018
  • As one of the processes in the manufacturing industry, quality inspection inspects the intermediate products or final products to separate the good-quality goods that meet the quality management standard and the defective goods that do not. The manual inspection of quality in a mass production system may result in low consistency and efficiency. Therefore, the quality inspection of mass-produced products involves automatic checking and classifying by the machines in many processes. Although there are many preceding studies on improving or optimizing the process using the data generated in the production process, there have been many constraints with regard to actual implementation due to the technical limitations of processing a large volume of data in real time. The recent research studies on big data have improved the data processing technology and enabled collecting, processing, and analyzing process data in real time. This paper aims to propose the process and details of applying big data for quality inspection and examine the applicability of the proposed method to the dairy industry. We review the previous studies and propose a big data analysis procedure that is applicable to the manufacturing sector. To assess the feasibility of the proposed method, we applied two methods to one of the quality inspection processes in the dairy industry: convolutional neural network and random forest. We collected, processed, and analyzed the images of caps and straws in real time, and then determined whether the products were defective or not. The result confirmed that there was a drastic increase in classification accuracy compared to the quality inspection performed in the past.

A Study on Improvement Method for Statistical Process and Quality of Electric Demand Load Profile (실시간 전력 검침 정보의 시계열정보 통계처리 성능 및 데이터 품질 향상 방안 설계)

  • Ko, Jong-Min;Yang, Il-Kwon;Jung, Nam-Jun;Jin, Sung-Il
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.11
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    • pp.2080-2085
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    • 2008
  • KEPCO's AMR (Automatic Meter Reading) is a system that performs the real-time inspection and management of the 15-minute load profile of electric power consumption through a wired and/or wireless network such as CDMA. It has been utilized widely for real-time collection and data analysis. So far, KEPCO has focused on establishing wireless networks using CDMA and collecting data in real time but failed to consider sufficiently performances that can improve the quality of the original data required in terms of data utilization as well as establish the summary information. In this paper, we are going to show the functions that improve data quality by recording the final renewal time of any erroneous data and maintaining such data lists to use them in the rebuilding of summary information. The goals are to reduce any load applied mainly on the DBMS (Database Management System) of AMR, to enable the real-time performance of establishment in the summary information, and to obtain high-quality inspection data. The performance evaluation result has revealed a 10-fold improvement compared to the traditional disk-based DBMS system when the summary information is established.

Development of a system for measuring inside & outside diameters of automobile hub (자동차 허브 내.외경 측정 시스템 개발)

  • 윤규택;이동주;최만용;박혜원;박정학]
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.363-368
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    • 2002
  • An automobile hub is composed of a hollow cylindrical part with inner and outer diameters. These hub diameters must be precise, as any irregularities in them (diameters) can influence/degrade the motion of an automobile with this problem. Highly accurate and reliable hub inner and outer diameters measurement systems are therefore required for inspection of the diameters. In this research, an automobile hub inner and outer diameters measurement system has been developed and tested. The system consists of measuring heads with LVDT sensors, and associated software for automatic measurement and calibration of the diameters and the sensors respectively. The system has been evaluated in comparison with an existing measurement system, and the following outcomes have been achieved; .Improved and guaranteed quality and reliability .Increased productivity and cost reduction. These results prove the system developed in this research to be suitable for automobile hub inspection.

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Development of Automatic Recognition and Spray Control System for Reducing the Amount of Marine Coating paint (선박용 피도물 도료 사용량 절감을 위한 인식 및 스프레이 자동제어시스템 개발)

  • Jung, Young-Deuk
    • Journal of the Korea Safety Management & Science
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    • v.21 no.3
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    • pp.23-27
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    • 2019
  • The first aim of the study is to improve the productivity by uniformizing the thickness of coating and reducing quality-inspection time. The second aim is to cut down on the raw materials for coating by prevent the waste of spraying in the air during a painting process through a real-time coating-size-recognition monitering to fit the target components. To achieve the two aims, a simplified version of automatic coating control system for recognition of coating for vessels and Spray. With the sytem, following effects are expected: First, quality improvement will be achieved by uniformizing the film-thickness. Second, it will reduce the waste of coating paint by constructing the speed of the coating, the spray gun robot transfer time, and the number of DBs according to the size of the vessel. Third, as a 3D industry, it will be able to solve the difficulty of supply of labors and save up the labor costs. Therefore, in the future, further research will be needed to be applied to various products with DB design that designates the variable value, which is added for each type of pieces by comparing the difference between various types of workpieces and linear ones.

Development of an Automatic Sweet Potato Sorting System Using Image Processing (영상처리를 이용한 고구마 자동 선별시스템 개발)

  • Yang G. M.;Choi K. H.;Cho N. H.;Park J. R.
    • Journal of Biosystems Engineering
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    • v.30 no.3 s.110
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    • pp.172-178
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    • 2005
  • Grading and sorting an indeterminate form of agricultural products such as sweet potatoes and potatoes are a labor intensive job because its shape and size are various and complicate. It costs a great deal to sort sweet potato in an indeterminate forms. There is a great need for an automatic grader fur the potatoes. Machine vision is the promising solution for this purpose. The optical indices for qualifying weight and appearance quality such as shape, color, defects, etc. were obtained and an on-line sorting system was developed. The results are summarized as follows. Sorting system combined with an on-line inspection device was composed of 5 sections, human inspection, feeding, illumination chamber, image processing & control, and grading & discharging. The algorithms to compute geometrical parameters related to the external guality were developed and implemented for sorting the deformed sweet potatoes. Grading accuracy by image processing was $96.4\%$ and the processing capacity was 10,800 pieces per hour.

Deriving and Applying on SW Quality Characteristics of AIS based on ISO/IEC 25023 (ISO/IEC 25023 기반 AIS 품질특성별 SW 평가항목 도출 및 적용 연구)

  • Kim, Min-Woo;Park, Ji-Min
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.12
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    • pp.1956-1959
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    • 2021
  • AIS(Automatic Identification System) provides navigational information including identification, position, a ship's course and status to ground and other vessels. To obtain AIS Marine Equipment Approval Service, various requirements are required and meet the requirements International Standards. However, most of the requirements are to identify essential functions, response time, hardware requirements, and communication protocols of AIS. The requirements for the quality of SW are not sufficient or detailed, and the weight is relatively low. As role of SW grows and types become more diverse, AIS SW quality inspection is essential. In this paper, We apply eight-quality characteristics of ISO/IEC 25023 standard to improve SW coverage quality of AIS. Suggest additional AIS SW requirements based on the eight quality characteristics of ISO/IEC 25023 standard.

LED Deformity Detection Using LabVIEW Builder (랩뷰 비전 빌더를 이용한 LED 결함 검출 시스템)

  • Xi, Wang;Yoo, Sung-Goo;Chong, Kil-To;Vista IV, Felipe P.
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.46 no.5
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    • pp.15-21
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    • 2009
  • Deformity detection in a Light Emitting Diode (LED) is an important aspect for improving its quality. These LED deformities can be checked through several methods. This paper details the automatic deformity detection inspection system of a LED using the LabVIEW Builder 3.6 software. This software has a graphical user interface which makes it easy to observe and modify the behavior of its element. The LabVIEWs essential elements are also presented and explained aside from its image acquisition system. Details on how to build an inspection system and how to implement vision inspection algorithm which mainly consists of edge detection, geometry point location, and distance measurement are included in this paper.

Automatic real-name registration mark examiner research and development of special medical equipment for patient safety (환자 안전을 위한 특수의료장비의 검사자 실명제 자동 표식 등록 개발 연구)

  • Yoo, Se-Jong;Park, Jong-Bae;Kim, Jeong-Ho;Kim, Ki-Jin;Lim, Jae-Dong
    • Journal of the Korea Safety Management & Science
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    • v.17 no.2
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    • pp.147-152
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    • 2015
  • Through the inspector's real name to improve the quality of inspection is to show the design Radiological examination pursuant to the Ordinance of the Ministry of Health and Welfare for patient safety in the Image. However, the use of existing and in EMR, equipment within the handwriting input, the individual initial use has a problem. In this study, increasing the stability of the patient and the precise inspection, In order to increase the efficiency and convenience than the real-name system for quality control inspectors of medical equipment, Using the EMR and PACS developed and applied to evaluate the usefulness of automatic enrollment. Enter your information in the EMR, which was developed markers that inspectors use to compare the before and after images PACS satisfaction. Convenience than using traditional, consistency, the entry of the missing were higher as a statistically significant difference. A test strip automatic enrollment programs are developed in this study. You can increase the stability of the patient by checking the image to show the real tester, we expect the quality of care would be improved.