• 제목/요약/키워드: Automatic Assembly System

검색결과 155건 처리시간 0.027초

A Study on Weld Bead Profile Measurement System for Use in Automatic Weld Bead Removal System

  • Lee, Jeong-Woo;Lee, Eun-Hyun
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1999년도 제14차 학술회의논문집
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    • pp.194-197
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    • 1999
  • Automatic weld bead removal system is consisted of bead removal tool, bead profile measurement system and tool motion control system. In this paper, design of weld bead profile measurement system which is used for automatic weld bead removal system is described. The system measures the weld bead position, normal vector of the auto-body and weld bead profile. The optical sensor with structured laser beam is used as a sensor and comparison of the sensor that can be used for this purpose is discussed in detail. The measurement process and the related software developed for this purpose are also described. A median filter, average filter and long line filters are used and their effects in bead profile measurement are discussed. The measurement system is integrated into automatic bead removal system and is used to remove weld bead in rear pillar of automotive body. The whole system operates well in automotive body assembly line and thus the system is proved to be good for this purpose.

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신경회로망기법에 의한 조립작업시간의 추정 및 라인밸런싱을 고려한 조립순서 추론 (On the Generation of Line Balanced Assembly Sequences Based on the Evaluation of Assembly Work Time Using Neural Network)

  • 신철균;조형석
    • 대한기계학회논문집
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    • 제18권2호
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    • pp.339-350
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    • 1994
  • This paper presents a method for automatic generation of line balanced assembly sequences based on disassemblability and proposes a method of evaluating an assembly work time using neural networks. Since a line balancing problem in flexible assembly system requires a sophisticated planning method, reasoning about line balanced assembly sequences is an important field of concern for planning assembly lay-out. For the efficient inference of line balanced assembly sequences, many works have been reported on how to evaluate an assembly work time at each work station. However, most of them have some limitations in that they use cumbersome user query or approximated assembly work time data without considering assembly conditions. To overcome such criticism, this paper proposes a new approach to mathematically verify assembly conditions based on disassemblability. Based upon the results, we present a method of evaluating assembly work time using neural networks. The proposed method provides an effective means of solving the line balancing problem and gives a design guidance of planning assembly lay-out in flexible assembly application. An example study is given to illustrate the concepts and procedure of the proposed scheme.

조립 작업에서의 생산계획 수립을 위한 지식베이스형 제어기의 설계 (Design of a knowledge-based controller for job scheduling in assembly)

  • 김성수;서기성;우광방
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1990년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 26-27 Oct. 1990
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    • pp.514-518
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    • 1990
  • This paper describes an experimental Knowledge-Based Control System, named KBCS, for manufacturing and assembly. The KBCS of five parts and function : data-base, knowledge acquisition, optimization, and graphic monitoring. The KBCS is utilized for a FMS which is of five machine centers and automatic assembly lines. Each machine can perform almost all manufacturing functions which some difference in efficiency. Buffers store temporarily the incoming components and the outing components. Parts arrive at assembly lines after many steps of manufacturing, and the transfer path and time are determined by procedural knowledge of control systems. Nine different incoming components are set up. The total control system is expected to perform four algorithms, timing algorithm ,sequencing algorithm, penalty algorithm, and cart algorithm. The construction of controller require basic components of manufacturing systems in which knowledges are formulated on the base of the results and the repeated simulation of KBCS with graphic monitoring system. Simulation results by KBCS are compared with those by the other rules of manufacturing.

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시각 장치를 사용한 조선 소조립 라인에서의 용접부재 위치 인식 (Position Estimation of the Welding Panels for Sub-assembly line in Shipbuilding by Vision System)

  • 노영준;고국원;조형석;윤재웅;전자롬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.719-723
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    • 1997
  • The welding automation in ship manufacturing process,especially in the sub-assembly line is considered to be a difficult job because the welding part is too huge, various, unstructured for a welding robot to weld fully automatically. The weld orocess at the sub-assembly line for ship manufacturing is to joint the various stiffener on the base panel. In order to realize automatic robot weld in sub-assembly line, robot have to equip with the sensing system to recognize the position of the parts. In this research,we developed a vision system to detect the position of base panle for sub-assembly line is shipbuilding process. The vision system is composed of one CCD camera attached on the base of robot, 2-500W halogen lamps for active illumination. In the image processing algorithm,the base panel is represented by two set of lines located at its two corner through hough transform. However, the various noise line caused by highlight,scratches and stiffener,roller in conveyor, and so on is contained in the captured image, this nosie can be eliminated by region segmentation and threshold in hough transform domain. The matching process to recognize the position of weld panel is executed by finding patterns in the Hough transformed domain. The sets of experiments performed in the sub-assembly line show the effectiveness of the proposed algorithm.

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승용차 자동변속기용 트랜스퍼 드라이브 기어 베어링의 효율개선 방법에 관한 연구 (Efficiency Improvement of Transfer Drive Gear Bearings for an Automotive Automatic Transmission)

  • 이인욱;한성길;곽범섭;이호성;송철기
    • 한국기계가공학회지
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    • 제20권3호
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    • pp.40-46
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    • 2021
  • An automatic transmission of automobiles enables comfortable driving experience with lower transmission shifting jerks. However, the assembly structure is more complicated and requires additional components with lower efficiency than the manual transmission system. Extensive research has been conducted to improve the overall transmission efficiency by optimizing each component of the automatic transmission assembly. This study focuses on enhancing the friction torque of double angular contact ball bearings used in automatic transmission. The friction torque of the bearing varies with the operating conditions such as the operational load and rotating speed. Since reducing the friction torque of the bearing tends to deteriorate the durability of the bearing, it is necessary to design the bearing having a minimum required friction torque by determining the durability life of an automatic transmission assembly, In this study, the theoretical life and friction torque of conventional and newly-developed bearings are calculated. The difference in the friction torque between the new and existing bearings are also evaluated.

시각 인식장치에 의한 사각 평면반도체 IC의 자동 탑재 시스템의 개발 (Development of a FIC surface mounting system by a visual sensing device)

  • 김종형;조용철;조형석;정융섭
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1989년도 한국자동제어학술회의논문집; Seoul, Korea; 27-28 Oct. 1989
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    • pp.317-321
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    • 1989
  • The FIC(Flat Integrated Circuits)is widely used for good productivity but very difficult for visual identification. The required position tolerance is 0.05mm and orientation tolerance is 0.25 degree for assembly. The research was performed to detect FIC defects and to estimate the placement of FIC within the tolerances. In this study an automatic visual system is developed, which can successfully perform a fine assembly operation using the cartesian robot.

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부품공급장치 선정을 위한 전문가 시스템 (An expert system approach to the type selection of part feeders)

  • 조덕영;조형석
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1989년도 한국자동제어학술회의논문집; Seoul, Korea; 27-28 Oct. 1989
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    • pp.296-301
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    • 1989
  • As a cornerstone of assembly automation, the automatic part feeders are used to feed the various kind of the parts to the assembly workstation in the desired order and fashion. In this paper, EXPERT SYSTEM consisting of the data base for the feeding functions and part properties plus the rule base for the selection of feeder types is developed. The symbolic data of the part properties are used as basic factors in the selection rule of the suitable feeder types.

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영상처리기술을 이용한 핵 연료봉 문자 자동인식시스템 개발 (Development of Automatic Nuclear Fuel Rod Character Recognition System Based on Image Processing Technique)

  • Woong Ki Kim;Yong Bum Lee;Jong Min Lee;Sung IL Chien
    • Nuclear Engineering and Technology
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    • 제25권3호
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    • pp.424-429
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    • 1993
  • 핵연료 소결체가 장전되는 핵연료봉의 끝부분에는 각각의 핵연료봉을 구분해주는 고유의 문자가 인쇄되어 있다. 핵연료 집합체 제조 과정에서 각각의 핵연료봉은 고유 문자에 의해 구분되어 체계적으로 관리되고 있으며 아울러 핵연료 연소 이상상태 감시 및 사용후 핵연료 검사 분야에서 핵연료봉 제조과정 추적에 이용되고 있다. 핵연료봉 문자 자동인식은 핵연료 집합체 제조과정의 자동화를 위한 핵심 기술이다. 본 연구에서는 핵연료봉 문자인식 시스템을 개발하여, 핵 연료봉단에 기록된 각 문자로 부터 추출한 메쉬 특징값을 데이타베이스에 저장된 특정 문자의 특징값과 비교하여 자동으로 문자인식을 수행하도록 하였다. 실험 결과, 95.83 퍼센트의 양호한 인식률을 기록하였다.

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정비절차 생성을 위한 자동 분해/조립절차 연구 (A Study on the Automatic Assembly/Disassembly Procedure for Generating Maintenance Guideline)

  • 허길환;이원;권기상
    • 한국군사과학기술학회지
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    • 제18권5호
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    • pp.594-601
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    • 2015
  • The purpose of this research is to propose a maintenance support system for deciding assembly sequence of the product and appropriate tools that are used to assembly and disassembly of parts in the product when geometric properties of the product. The digital maintenance system (DMS) is developed to generate the maintenance guideline and the initial experiment is conducted especially for an underwater weapon system with cylindrical structure. DMS considers four factors to find the efficient assembly and disassembly procedure automatically: (1) assembly tree, (2) properties of each part, (3) distance from the center of the product, and (4) volume. Based on the factors, DMS simulate the movement of each tool virtually and the properties of tools are investigated to find an appropriate tool for using assembly and disassembly of each part in the product. The proposed approach integrates modeling, simulation, data configuration, and virtual reality to allow a development of preliminary maintenance guidance.