• Title/Summary/Keyword: Automatic Assembly System

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A study on the development of a flexible assembly cell (유연 조립셀의 개발에 관한 연구)

  • 박태형;남윤석;이종길;조세진;이범희
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.1089-1094
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    • 1993
  • A pilot system for flexible automatic assembly has been built at ASRI in Seoul National University. The system is designed for being capable of assembling different variants and products. The system consists of three industrial robots, four free-flow conveyors, automatic tool changers, RCC and fixtures. This paper describes the concept and the technical solutions of the developed flexible assembly cell. Results of performance evaluation using colored petri net are also presented and discuss.

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Design and Evaluation of Automatic Joining-Assembly System of Optical Collimators with High Functionality (고기능 광콜리메이터 접속조립 시스템 설계 및 성능평가)

  • 최두선;제태진;황경현;문재호;박래영;선화영
    • Transactions of Materials Processing
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    • v.11 no.7
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    • pp.589-595
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    • 2002
  • Up to now, Collimators have been generally produced by handwork and only a few companies have produced by semi-automatic system. Under this situation, automatic system for assembly of optical collimator has risen as a most essential technique in the development of optical communication components. In this study, it was constructed to develop optical collimators with high functionality and We manufactured optical collimators with a GRIN rod lens using automatic system. Therefore, we worked a performance test through a comparison of collimators made by automatic system and handwork with angle alignment, beam size. Also we compared common product with auto-manufactured sample. As a result, it brought a reduction of the tact time and an improvement of an efficiency and a productivity of optical collimators. therefore it was found that automatic system was indispensable for materialization of optical collimators with high functionality.

Structured supervisory control with diagnosis capability for automatic assembly system (자동조립 시스템을 위한 진단기능을 갖는 구조적 관리제어)

  • 이재혁;유재범;변증남;오상록
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10a
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    • pp.349-352
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    • 1988
  • In this study, a structured supervisory control for automatic assembly system is developed. And also diagnosis and fault-recovery capability of this supervisory control are discussed. This structured supervisory control is actually applied to Die Bonding Machine and is proved to be useful and to work well.

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Position Estimation of Welding Panels for Sub-Assembly Welding Line in Shipbuilding using Camera Vision System (조선 소조립 용접자동화의 부재위치 인식을 위한 카메라 시각 시스템)

  • 전바롬;윤재웅;김재훈
    • Journal of Institute of Control, Robotics and Systems
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    • v.5 no.3
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    • pp.344-352
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    • 1999
  • There has been requested to automate the welding process in shipyard due to its dependence on skilled operators and the inferior working environments. According to these demands, multiple robot welding system for sub-assembly welding line has been developed, realized and installed at Keoje shipyard. In order to realize automatic welding system, robots have to be equipped with a sensing system to recognize the position of the welding panels. In this research, a camera vision system(CVS) is developed to detect the position of base panels for sub-assembly line in shipbuilding. Two camera vision systems are used in two different stages (fitting and welding) to automate the recognition and positioning of welding lines. For automatic recognition of panel position, various image processing algorithms are proposed in this paper.

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An Automatic Teaching Method by Vision Information for A Robotic Assembly System

  • Ahn, Cheol-Ki;Lee, Min-Cheol;Kim, Jong-Hyung
    • 제어로봇시스템학회:학술대회논문집
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    • 1999.10a
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    • pp.65-68
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    • 1999
  • In this study, an off-line automatic teaching method using vision information for robotic assembly task is proposed. Many of industrial robots are still taught and programmed by a teaching pendant. The robot is guided by a human operator to the desired application locations. These motions are recorded and are later edited, within the robotic language using in the robot controller, and played back repetitively to perform the robot task. This conventional teaching method is time-consuming and somewhat dangerous. In the proposed method, the operator teaches the desired locations on the image acquired through CCD camera mounted on the robot hand. The robotic language program is automatically generated and transferred to the robot controller. This teaching process is implemented through an off-line programming(OLP) software. The OLP is developed for the robotic assembly system used in this study. In order to transform the location on image coordinates into robot coordinates, a calibration process is established. The proposed teaching method is implemented and evaluated on the assembly system for soldering electronic parts on a circuit board. A six-axis articulated robot executes assembly task according to the off-line automatic teaching.

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Structural and Dynamic Characteristic Analysis of a Feeder for an Automatic Assembly System of an LED Convergent Lighting Module (LED 융합조명 모듈 자동화 조립 시스템의 피더에 관한 구조해석 및 동특성 해석)

  • Choo, Se-Woong;Jeong, Sang-Hwa
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.1
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    • pp.124-133
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    • 2017
  • In the current lighting market, LEDs that have a high luminous efficiency, a long life and consume less power have emerged as next generation lighting. Owing to various designs and sizes of LEDs, the production process of existing LEDs involves many tasks that require manual labor; hence, the assembly of LEDs necessitates manpower. Because of the use of manpower, the production costs of LEDs increases and production efficiency decreases. Recently, the assembly parts of LEDs have been standardized for minimizing manual labor, and an LED is developed as an LED panel. The automatic assembly system produces LED convergent lighting by assembling two LED panels and one diffusion cover. To increase the production efficiency of the LED convergent lighting module, it is important that the development of a feeder can continuously supply the LED panels is required, and whose design has sufficient stability. The automatic assembly system of the LED convergent lighting module consists of two feeders, which convey LED panels and diffusion covers to a main conveyor, which assembles the lifted panels and covers. In this study, structural analysis and fatigue life for forced loads on the conveyer line of the feeder in the process of lifting LED panels and diffusion covers of each feeder, is analyzed. In addition, the drive of the belt constituting the conveyor line of each feeder is simulated, and the dynamic characteristics of the belt is analyzed using the virtual engineering method.

Automatic Work Time Evaluation Based on a Verification of Disassemblability and Assembly Configuration (분해도 및 조립형상 정보를 이용한 작업시간 산정에 관한 연구)

  • Shin, Chul Kyun
    • Journal of Korean Institute of Industrial Engineers
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    • v.33 no.3
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    • pp.355-363
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    • 2007
  • This paper presents a method of an automatic work time evaluation based on the verification of a disassemblability and assembly configuration. Even though a work time evaluation is an important field of concern for planning assembly lay-out, there are some limitations using cumbersome user query or approximated work time data without considering assembly condition. To overcome such restriction, this paper presents a method to mathematically verify assembly conditions based on the disassemblability, which is defined by the separability and stability cost. The separability cost represents a facility of the part disassembly operation, and the stability cost which represents a degree of the stability for the base assembly motion. Based upon the results, we propose a new approach of evaluating work time using neural networks. The proposed method provides an effective means of solving the work time evaluation problem and gives a design guidance of planning assembly lay-out in flexible manufacturing application. Example study is given to illustrate the concepts and procedure of the proposed schemes.

Automatic Assembly Task of Electric Line Using 6-Link Electro-Hydraulic Manipulators

  • Kyoungkwan Ahn;Lee, Byung-Ryong;Yang, Soon-Yong
    • Journal of Mechanical Science and Technology
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    • v.16 no.12
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    • pp.1633-1642
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    • 2002
  • Uninterrupted power supply has become indispensable during the maintenance task of active electric power lines as a result of today's highly information-oriented society and increasing demand of electric utilities. The maintenance task has the risk of electric shock and the danger of falling from high place. Therefore it is necessary to realize an autonomous robot system using electro-hydraulic manipulator because hydraulic manipulators have the advantage of electric insulation. Meanwhile it is relatively difficult to realize autonomous assembly tasks particularly in the case of manipulating flexible objects such as electric lines. In this report, a discrete event control system is introduced for automatic assembly task of electric lines into sleeves as one of the typical task of active electric power lines. In the implementation of a discrete event control system, LVQNN (linear vector quantization neural network) is applied to the insertion task of electric lines to sleeves. In order to apply these proposed control system to the unknown environment, virtual learning data for LVQNN is generated by fuzzy inference. By the experimental results of two types of electric lines and sleeves, these proposed discrete event control and neural network learning algorithm are confirmed very effective to the insertion tasks of electric lines to sleeves as a typical task of active electric power maintenance tasks.

Automatic Combination & Assembly System for Phone Camera Lens Module (폰 카메라 렌즈모듈 자동 조합시스템 개발)

  • Song, Jun Yeob;Ha, Tae Ho;Lee, Chang Woo;Kim, Dong Hoon;Jeon, Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.2
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    • pp.219-225
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    • 2014
  • An automatic combination and assembly system for phone-camera lens modules was developed. The system enables the assembly of the relative orientation of the individual lenses making up the lens module. Conventional assembly systems assemble a lens module from eight assembly units. The developed system reduces this number to half by combining each lens and a spacer into a single assembly unit. Also, the number of transfer stages for sequential assembly is minimized without increasing the assembly time. Therefore, high productivity and a footprint that is only about 25 % of that of a conventional assembly system can be realized. The system features a modular design to allow it to cope with rapid changes in the market. Only a few components, such as the picker and guide, need to be replaced for changing to a new assembly model.