• Title/Summary/Keyword: Automated inspection equipment

Search Result 24, Processing Time 0.021 seconds

Technical Training on Automated Visual Inspection System for Factory Automation Quality Assurance (공장 자동화 품질관리를 위한 자동 시각 검사 시스템의 기술 훈련)

  • Ko, JinSeok;Rheem, JaeYeol
    • The Journal of Korean Institute for Practical Engineering Education
    • /
    • v.4 no.2
    • /
    • pp.91-97
    • /
    • 2012
  • The automated visual inspection system (machine vision system) for quality assurance is an important factory automation equipment in the manufacturing industries, such as display, semiconductor, etc. The world market of the machine vision components is expected 18 billon dollars in 2015. Therefore, there is a lot of demand for the machine vision engineers. However, there are no technical training courses for machine vision technologies in vocational schools, colleges and universities. In this paper, we propose a technical training program for the machine vision technology. The total time of training is 30 to 60 hours and the training program can operate flexibly by student's major, a priori knowledge and education level.

  • PDF

Implementation of the Measurement Equipment to Measure Return Current and Axle Temperature of High Speed Railway (고속철도 귀선전류 및 차축 온도 검측을 위한 검측장치 구현)

  • Lee, Young-Soo;Lee, Byeong-Gon;Hwang, In-Kwang;Han, Seung-Hun
    • The Transactions of The Korean Institute of Electrical Engineers
    • /
    • v.65 no.4
    • /
    • pp.695-703
    • /
    • 2016
  • The maintenance method for the electrical facility of high speed railway has been evolved from inspection by personnel to the automated way by the detection devices. In particular, the signalling equipment in order to increase the safe and efficient operation of the trains is required to maintain normal operation by periodic maintenance. Because the return current gives the most important effects to the wayside equipment in case of the failures, a method is needed to measure the unbalanced rate of return current on the train at high speed driving. The Hot Box Detector(HBD) device that is installed at track-side has a function to recognize the abnormal axle box by detecting the temperature that occurs in the axle of train passing over its device. In order to implement the measurement equipment for unbalanced rate of return current and axle temperature, the design method is proposed and the experimental test results by test bed are included in the paper.

Towards UAV-based bridge inspection systems: a review and an application perspective

  • Chan, Brodie;Guan, Hong;Jo, Jun;Blumenstein, Michael
    • Structural Monitoring and Maintenance
    • /
    • v.2 no.3
    • /
    • pp.283-300
    • /
    • 2015
  • Visual condition inspections remain paramount to assessing the current deterioration status of a bridge and assigning remediation or maintenance tasks so as to ensure the ongoing serviceability of the structure. However, in recent years, there has been an increasing backlog of maintenance activities. Existing research reveals that this is attributable to the labour-intensive, subjective and disruptive nature of the current bridge inspection method. Current processes ultimately require lane closures, traffic guidance schemes and inspection equipment. This not only increases the whole-of-life costs of the bridge, but also increases the risk to the travelling public as issues affecting the structural integrity may go unaddressed. As a tool for bridge condition inspections, Unmanned Aerial Vehicles (UAVs) or, drones, offer considerable potential, allowing a bridge to be visually assessed without the need for inspectors to walk across the deck or utilise under-bridge inspection units. With current inspection processes placing additional strain on the existing bridge maintenance resources, the technology has the potential to significantly reduce the overall inspection costs and disruption caused to the travelling public. In addition to this, the use of automated aerial image capture enables engineers to better understand a situation through the 3D spatial context offered by UAV systems. However, the use of UAV for bridge inspection involves a number of critical issues to be resolved, including stability and accuracy of control, and safety to people. SLAM (Simultaneous Localisation and Mapping) is a technique that could be used by a UAV to build a map of the bridge underneath, while simultaneously determining its location on the constructed map. While there are considerable economic and risk-related benefits created through introducing entirely new ways of inspecting bridges and visualising information, there also remain hindrances to the wider deployment of UAVs. This study is to provide a context for use of UAVs for conducting visual bridge inspections, in addition to addressing the obstacles that are required to be overcome in order for the technology to be integrated into current practice.

Development of Automated Ultrasonic Testing System for Partial Joint-Weld of Heat Exchanger's Header to Tube in Power Plant (발전소 열교환기 헤더와 튜브의 부분 용입형 용접부 초음파 자동검사시스템 개발)

  • Lee, Jin-Hyuk;Lim, Seong-Jin;Park, Ik-Keun;Kim, Dae-Hyun
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.30 no.4
    • /
    • pp.367-372
    • /
    • 2010
  • A power plant's heat exchangers work under poor conditions, such as high temperature, high pressure, corrosion, mechanical stress and vibration. Especially, partial joint-weld of heat exchanger's header to stub-tube is the place where incomplete penetration flaws can easily occur. But, it is hard to evaluate the safety of the structure by conventional nondestructive testing techniques. So it is necessary to test integrity of the weld inside and to develop testing technique and equipment that can detect the flaws at the weld point in order to enhance reliability of the test result. In this study, we developed a suitable automated ultrasonic testing system that can inspect the partial joint-weld of header to stub-tube of power plant. Finally, we showed the efficiency of the automated ultrasonic-testing-system from the application.

Procedure Development and Qualification of the Phased Array Ultrasonic Testing for the Nuclear Power Plant Piping Weld (원자력발전소 배관 용접부 위상배열 초음파검사 절차서 개발 및 기량검증)

  • Yoon, Byung-Sik;Yang, Seung-Han;Kim, Yong-Sik;Lee, Hee-Jong
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.30 no.4
    • /
    • pp.317-323
    • /
    • 2010
  • The manual ultrasonic examination for the nuclear power plant piping welds has been demonstrated by using KPD(Korean Performance Demonstration) generic procedure. For automated ultrasonic examination, there is no generic procedure and it should be qualified by using applicable automated equipment. Until now, most of qualified procedures used pulse-echo technique and there is no qualified procedure using phased array technique. In this study, data acquisition and analysis software were developed and phased-array transducer and wedge were designed to implement phased array technique for nuclear power plant in-service inspection. The developed procedure are qualified for performance demonstration for the flaw detection, length sizing and depth sizing. The qualified procedure will be applied for the field examination in the nuclear power plant piping weld inspection.

Development of Automated Non-Destructive Ultrasonic Inspection Equipment for Welding Crack Inspection (용접크랙검사용 비파괴 초음파탐상 자동화검사장비 개발)

  • Chai, Yong-Yoong
    • The Journal of the Korea institute of electronic communication sciences
    • /
    • v.15 no.1
    • /
    • pp.101-106
    • /
    • 2020
  • This research is related to a development of the ultrasonic detector for an internal defect detection of various assembly part's welding zone. In this research, measurement S/Ws including system's motion control, S/W ultrasonic transmitter/receiver control, defect judgment standard setting, etc. have been designed for ultrasonic detection, and welding defects sample network, etc. were also designed for comparison between products in good condition and defective products. Through this kind of system, automatic detection function can be performed for the depth and the defect location of the assembly parts welding zone, and the system is able to make a judgment of internal defect detection which is used to be performed by an expert in the past.

Development of Software for the Preventive Maintenance (설비 예방보전을 위한 소프트웨어 개발)

  • 이장원;김원중
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.21 no.46
    • /
    • pp.229-240
    • /
    • 1998
  • In these days, we are facing the needs of the times that the product have to be converted from quantity to quality. Most companys now pay more attention to maximize efficiency of facilities with introducing high priced equipments, those equipments are too automated and electronic that partial failure or short time stop leads to the stop of producing process in the whole factory. Consequently, effective maintenance management of production equipment becomes a only solution against problems. This thesis develops a preventive maintenance software that grasp a failure sign through daily inspection with management item, Machine-Capability index and estimate a trend, determine the time of preventive maintenance. The software is useful to the plant operator in analyzing information easily and controlling preventive maintenance operations efficiently.

  • PDF

A Study on Development of Systematic Practical Education Model, Equipment Design and Application for Undergraduate linked with Employee Training on the Spot for Practical Engineering Empowerment (실천공학역량강화를 위한 학부와 재직자 교육의 체계적인 연계 모델 개발 및 장비 설계·적용에 대한 연구)

  • Lee, Woo-Young;Kim, Jin-Woo;Cho, Nam-Chae
    • The Journal of Korean Institute for Practical Engineering Education
    • /
    • v.3 no.2
    • /
    • pp.136-141
    • /
    • 2011
  • The current tendency on development and change of equipment system in the factory are overlapped with the specific field of the existing systems such as PLC, DCS and SCADA, and the limited portion of the systems in the specific field stands in their own field. Specially, systematic integration, inspection control system and manufacturing management system, management information system are getting closely linked and therefore we increasingly need the open system. Meeting the needs, manufacturing automated equipments in the factory overcoming the shortcomings of unlinked unit equipment recently are getting changed to the phase closely linking with other systems. The training systems for the university, however, have not kept up with the needs from the industry, in spite that fused complex function and performance are asked in the field. To solve the problems, we suggest that the training courses and the equipment designed for the undergraduate education.

  • PDF

Comparison Analysis of The results of IRMA Test among Different Equipment According to Algorithm change. (IRMA 검사법 중 알고리즘 변경에 따른 장비 간 결과값 비교분석)

  • Kim, Jung In;Kwon, Won Hyun;Lee, Kyung Jae
    • The Korean Journal of Nuclear Medicine Technology
    • /
    • v.23 no.2
    • /
    • pp.43-50
    • /
    • 2019
  • Purpose The principle of nuclear medicine test is divided into two main categories: competition(radioimmunoassay, RIA) and noncompetitive reaction(Immunoradiometric assay, IRMA). It is known that the curve fitting method, which is commonly used in inspection field, uses Spline interpolation in RIA method and Linear interpolation method in IRMA method. Among them, the insulin test using the IRMA test showed a significant difference, especially at low concentrations, despite the same algorithm of linear interpolation between fully automated radio immunoassay analyzers. In this study, we aim to obtain results from applying two different of algorithm using fully automated radio immunoassay analyzers including Gamma pro, Gamma 10, Cobra, and SR300. Materials and Methods A total of 30 test samples were selected for the test of TSH, ferritin, C-peptide, and insulin serum levels. Test was performed by IRMA method. We compared the difference in the results of applying the linear interpolation method and the spline interpolation method to Gamma Pro, Gamma 10, Cobra, and SR300 equipment. Results Two-way ANOVA was used for statistical analysis. The significance level was applied as P <0.05. The results of TSH, ferritin, C-peptide, and insulin tests were compared between the fully automated radio immunoassay analyzers. There was a significant difference between ferritin, C-peptide, and insulin serum levels(P<0.001). TSH didn't show any significant different between the devices(P=0.29). In the difference between linear and spline interpolation, there was no significant difference between insulin test(P=0.08), TSH test(P=0.81), and Ferritin test(P=0.06). However, C-peptide test showed a significant difference(P=0.03). Especially, the insulin test showed significant difference in lower ranges. As a result of comparing and analyzing the difference between the two interpolation methods, the devices in the low concentration group showed significant difference(P<0.001). Conclusion In case of new equipment in the laboratory it is necessary to recognize that there is a difference in the curve fitting method for each automated radio immunoassay analyzers in the low concentration area when the principle of inspection is IRMA method.

Automated Maintenance Unmanned Monitoring System Using Intelligent Power Control System (지능형 전원제어장치를 이용한 자동화 유지보수 무인감시시스템)

  • Cha, Min-Uk;Lee, Choong Ho
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
    • /
    • 2021.05a
    • /
    • pp.237-239
    • /
    • 2021
  • Failure and malfunction of the unmanned surveillance facility cost can lead to delays occurring until the person in charge arrives at the unmanned surveillance facility, and theft, damage, and information leakage damage caused by intruders. In addition, due to equipment failure and malfunction, additional costs are incurred due to constant inspection by the manager. In this paper, in order to compensate for the malfunction of unmanned facility costs, we propose a system that diagnoses the monitoring facility in real time, displays the contents of the problem, automatically restores the facility power, and informs the person in charge of the situation by text message. The proposed system is a surveillance facility consisting of main facilities such as video equipment (CCTV), sound equipment, floodlights, etc. And SMS server that can send text messages in real time. Through experiments, the effectiveness of the proposed system was verified.

  • PDF