• Title/Summary/Keyword: Automated Inspection

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Study on Correlation-based Feature Selection in an Automatic Quality Inspection System using Support Vector Machine (SVM) (SVM 기반 자동 품질검사 시스템에서 상관분석 기반 데이터 선정 연구)

  • Song, Donghwan;Oh, Yeong Gwang;Kim, Namhun
    • Journal of Korean Institute of Industrial Engineers
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    • v.42 no.6
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    • pp.370-376
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    • 2016
  • Manufacturing data analysis and its applications are getting a huge popularity in various industries. In spite of the fast advancement in the big data analysis technology, however, the manufacturing quality data monitored from the automated inspection system sometimes is not reliable enough due to the complex patterns of product quality. In this study, thus, we aim to define the level of trusty of an automated quality inspection system and improve the reliability of the quality inspection data. By correlation analysis and feature selection, this paper presents a method of improving the inspection accuracy and efficiency in an SVM-based automatic product quality inspection system using thermal image data in an auto part manufacturing case. The proposed method is implemented in the sealer dispensing process of the automobile manufacturing and verified by the analysis of the optimal feature selection from the quality analysis results.

Implementation of An Automated Ultrasonic Flaw Imaging System for the Inspection of Pipe Welding (배관 용접부 자동 초음파 결함 영상 보정 시스템 구현)

  • Kim, Han-Jong;Park, Jong-Hoon;Kim, Cheol-Won
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.05a
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    • pp.556-559
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    • 2008
  • In this study, an automated ultrasonic testing system and post signal and image processing techniques are developed in order to construct ultrasonic flaw images in weldments. The automated ultrasonic testing system developed in the present study adopted an 8 channel pulser/receiver-ADC unit and a 2 axis motion driving unit and the post signal and image processing algorithms are built into the system program of the automated ultrasonic testing system.

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Automation of laser scanning and registration of measured data using a 3-axis motorized stage (3축 전동테이블을 이용한 레이저 스캐너의 측정 및 레지스트레이션 자동화)

  • Son, Seok-Bae;Kim, Seung-Man;Lee, Kwan-Heng
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.134-139
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    • 2001
  • Laser scanners are widely used for reverse engineering and inspection of freeform parts in industry such as motors, electronic products, dies and molds. Due to the lack of measuring software and positioning device, the laser scanning processes have been erroneous and inconsistent. In order to automate measuring processes, an automated scan plan generation software and a proprietary hardware are developed. In this paper, an automated laser scanning system using a 3-axis motorized stage is proposed. In the scan planning step, scan directions, paths, and the number of scans are generated considering optical and mechanical parameters. In the scanning step, the generated scan plan is downloaded into the laser scanner and the motorized stage and the points on the surface are captured automatically. Finally, the point data set is analyzed to evaluate the performance of the system.

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Automated Visual Inspection System of Junction Box using Color Inspection and Template Matching (색상 검사와 템플릿 매칭을 이용한 정션 박스 자동 시각 검사 시스템)

  • Park, Byung-Joon;Hahn, Kwang-Soo;Lee, Ho-Jun
    • Journal of Korea Multimedia Society
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    • v.13 no.3
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    • pp.392-399
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    • 2010
  • The Automobile has developed and changed through the years from the invention and increased human-being's scope of activity. Junction Box, one of the part of automobile, is inspected by human eyes which caused mistakes and slow progress. To achieve the speed and accuracy the system was compensated by vision system which is inspecting automatically. This paper is automatic inspection of fuse and relay which is inserted in the junction box by checking the color and pattern of the cover. After checking the performance of the system by using the junction box, the result was 100 percent perception and open the possibility to inspect junction box fast and easy and accurate if it is applied to the industry.

Determination of Target Value under Automatic Vision Inspection Systems (자동시각검사환경하에서 공정 목표치의 설정)

  • 서순근;이성재
    • Journal of Korean Society for Quality Management
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    • v.29 no.3
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    • pp.66-78
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    • 2001
  • This paper deals with problem of determining process target value under automated visual inspection(AVI) system. Three independent error sources - digitizing error, illumination error, and positional error - which have a close relationship with the performance of the AVI system, are considered. Assuming that digitizing error is uniformly or normally distributed and illumination and positional errors are normally distributed, respectively, the distribution function for the error of measured lengths is derived when the length of a product is measured by the AVI system. Then, Optimal target values under two error models of AVI system are obtained by minimizing the total expected cost function which consists of give away, rework and penalty cost. To validate two process setting models, AVI system for drinks filling process is made up and test results are discussed.

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Automated Inspection/Measuring System for Automotive Press Line (자동차 프레스공정의 자동검사/계측시스템)

  • 정원;신현명;박종락
    • Journal of the Korean Operations Research and Management Science Society
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    • v.16 no.2
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    • pp.79-79
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    • 1991
  • This paper presents an automated visual inspection/measuring system for the door inner panel manufacturing process. The main objective of this research is to develop inspection applications with a machine vision system related to the determination or quantification of parameters such as dimension, shape, quality of surfaces, number of holes in a panel, and presence or absence of specific features. For quality measurements, we showed a subpixel image processing technology that will improve the consistency of results and level of precision. Also presented is a data analysis method th detect process shifts so that corrective action can be undertaken before more defective units are manufactured.

Automated Inspection/Measuring System for Automotine Press Line (자동차 프레스공정의 자동검사/계측시스템)

  • Jung, Won;Shin, Hyun-Myung;Park, Jong-Rak
    • Korean Management Science Review
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    • v.16 no.2
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    • pp.79-92
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    • 1999
  • This paper presents an automated visual inspection/measuring system for the door inner panel manufacturing process. The main objective of this research is to develop inspection applications with a machine vision system related to the determination or quantification of parameters such as dimension, shape, quality of surfaces, number of holes in a panel, and presence or absence of specific features. For quality measurements, we showed a subpixel image processing technology that will improve the consistency of results and level of precision. Also presented is a data analysis method th detect process shifts so that corrective action can be undertaken before more defective units are manufactured.

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Cable Color Recognition Using a Back-Propagation Neural Network (역전파 신경망을 이용한 케이블의 색깔인식)

  • Lee, Moon-Kyu;Yun, Chan-Kyun
    • IE interfaces
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    • v.8 no.1
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    • pp.5-13
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    • 1995
  • Automated vision inspection has become a vital part of computer related industries. Most of the existing inspection systems mainly utilize black and white images. In this paper, we consider an application of automated vision inspection in which cable color has to be recognized in order to detect the quality status of assembled wire harness. A back-propagation neural network is proposed to classify seven different cable colors. To represent a single point in image space, we use the ($L^*,\;a^*,\;b^*$) model which is one of commonly used color-coordinate systems in image processing. After training the neural network with ($L^*,\;a^*,\;b^*$) data obtained from color image, we tested its performance. The results show that the neural network is able to classify cable colors with high performance.

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Advanced Process Technique for Field Check Data Editing and Structured Editing on Digital Map Ver2.0, Applying Automatic Error Detection Method (자동 오류검출 방법을 적용한 수치지도 Ver2.0 정위치 및 구조화 편집 공정개선 연구)

  • Lee Jin Soo;Park Chang Taek;Park Ki Surk
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.23 no.3
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    • pp.331-340
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    • 2005
  • Digital map is very important digital geographic information which is the base for various fields such as building and using the geographic information system (GIS), planing the regional development, and etc. Therefore, it needs high accuracy. Then we offer the advanced technique which minimizes errors on digital maps, using the automated inspection through the whole figures. In addition this new technique raises the economical efficiency as well as accuracy applying the automated error detection method which can recognize, search and classify errors automatically.

Design and Implementation of Flaw Image processing System for Automated Ultrasonic Testing System (자동 초음파 검사를 위한 결함 영상 처리 시스템의 설계 및 구현)

  • Kim, Han-Jong;Park, Jong-Hoon;Kim, Chul-Won
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.14 no.1
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    • pp.225-232
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    • 2010
  • In this study, an automated ultrasonic testing system and post signal and image processing techniques are developed in order to construct ultrasonic flaw images in weldments. Image processing algorithms are built into the flaw image processing system for the automated ultrasonic testing system. The developed signal and image analysis algorithms addressed in this study include an A-Scan data compression algorithm, ultrasonic image amplification algorithm and B-scan flaw image correction algorithm(SAFT). This flaw image processing system for the automated ultrasonic testing system can be applied to various inspection fields.