• Title/Summary/Keyword: Atomizing Fluid

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Flow and Performance Analysis of Atomizing Nozzle (아토마이징 노즐의 유동 및 성능해석)

  • Kim, Bong-Hwan;Ryu, Kwang-Hyun;Jung, Eun-Ik;Cho, Eun-Man;Lee, Jung-Eun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.3
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    • pp.42-48
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    • 2010
  • The aim of this study is to investigate the influence of driving atomizing nozzle position, the slope of sludge entering tube and supplying air flow rate on the performance of sludge air dryer. This paper deals with optimization of the geometry of the atomizing nozzle for sludge drying using computational fluid dynamics and drying performance test using pilot air dryer. The air drying system was composed of the atomizing nozzle which made high-speed fluid field. dewatered cake was crushed at the high-speed zone as the first step and formed intto dried powder of sphere shape by the collision between particles at the circling zone. The CFD analysis results show when the slope of entering sludge tube is smaller, suction air amount is increased. It is shown that the developed atomizing nozzle is very excellent in the drying performance through pilot test.

Development of the Rotary Electrostatic Painting Equipment with High Transfer Efficiency (높은 도착효율을 가지는 회전형 정전 도장기기의 개발)

  • Lee, Chan;Cha, Sang-Won;Ho, Kwang-Il
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.6 s.27
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    • pp.7-14
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    • 2004
  • A new electrostatic rotary atomizing painting equipment using air turbine was developed for high transfer efficiency. Based on the overall design requirements of painting equipment, basic design specifications of the equipment parts such as air turbine and atomizing disk ate defined from the present conceptual design model. Air turbine is designed with the section profile of NACA airfoil, and its internal flow field is analyzed by commercial CFD code. Atomizing disk is designed to achieve the ligament type spray of paint with the use of visualization technique. Various experiments and tests are conducted to investigate the spray and the transfer characteristics of newly-designed painting equipment, and the measurement results are compared with the those of conventional painting equipments. The comparison results show the present painting equipment is superior to the conventional ones in the aspects of transfer efficiency and coating surface characteristics.

Pulverized Coal Particle Presence Inside CWM Droplet (CWM 방울안의 미분탄 존재)

  • 김종호;김성준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1211-1221
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    • 1990
  • The purpose of this study is to get experimental data on the distribution of CWM (Coal- Water Mixture) droplets size and the presence of pulverized coal particles inside CWM droplets. Atomization of CWM is done by Twin-Fluid Atomizer. The operational parameters are atomizing air pressure, coal particle loading, mean size of pulverized coal particles and sampling positions across spray. Th data analysis is initiated by Impression Sampling Method(Magnesium Oxide Technique) and Photo-technique and counting works are followed. Experimental work induces following research results. The variation of particle loadings in slurry makes no appreciable effects on the mean size of CWM droplets. It is evident that atomizing air pressure has very strong effect on the atomization of slurry. The mean size of atomized fuel droplets is dramatically reduced with the increasing air pressure. The population ratio of droplets without coal particles to total number of droplets is decreased as atomizing air pressure or loading rises and the same trend is obtained as the mean size of coal particles becomes smaller but a certain tendency of coal particle presence inside droplets could not be found from the change of sampling positions.

Development of the Rotary Electrostatic Painting Equipment Using Air Turbine (공기 터빈을 이용한 회전형 정전 도장기기의 개발)

  • Lee, Chan;Cha, Sang-Won
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.684-690
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    • 2003
  • A new electrostatic rotary atomizing painting equipment using air turbine was developed. Based on the overall design requirements of painting equipment basic design specifications of the equipment parts such as air turbine and atomizing disk are defined from the present conceptual design model. Air turbine is designed with the section profile of NACA airfoil, and its internal flow field is analyzed by commercial CFD code. Atomizing disk is designed to achieve the ligament type spray of paint with the use of visualization technique. Various experiments and tests are conducted to investigate the spray and the transfer characteristics of newly-designed painting equipment, and the measurement results are compared with the those of conventional painting equipments.

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An Experimental Study on the Atomization Characteristics of Coal-Water-Mxture (CWM의 미립화특성에 대한 실험적 연구)

  • 김윤태;전영남;채재우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1330-1336
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    • 1990
  • The factors to act on atomization of liquid fuel are viscosity, geometric shape of nozzle, atomizing pressure, etc. Most of high viscous liquid fuels show decrease in viscosity by raising the preheat temperature, but the viscosity of liquid fuel like CWM does not readily change with fuel temperature. As an experimental study to investigate the atomizing characteristics of CWM, CWM fuel is atomizing with a twin-fluid atomizer, and the effects of the geometric shape of spray nozzle on atomization are investigated by measuring the Sauter`s Mean Diameter (SMD) of CWM. The summarized results obtained in this study are as follows ; (1) As the ratio of the mass flows of atomizing air to that of fuel (W$_{a}$ /W$_{1}$) increases, 능 decreases when fuel temperature is constant. (2) At the ratio (t/d) 4 of thickness (t) of spray nozzle hole to the diameter (d) of the hole, there is the best atomization. And SMD decreases when t/d is between 1 to 4 and increases when t/d > 4.

Optimization of Nanoencapsulation Process for Azelaic Acid-Milk Nano Powder and Acne Nanocosmetics (Azelaic Acid 함유 밀크 나노분말과 여드름 나노화장품을 위한 나노캡슐의 최적화 공정)

  • Kim, Dong-Myong;Choi, Ji-Eun;Kim, Duck-Hoon;Lee, Jun-Tack
    • Journal of the Society of Cosmetic Scientists of Korea
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    • v.37 no.1
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    • pp.43-53
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    • 2011
  • The conditions in fluid-bed processor for nanoencapsulation of azelaic acid-milk nano powder for acne nanocosmetics were optimized by response surface methodology (RSM). The maximum value of yield was 70.97 %. The yield was appreciably influenced by inlet air temperature, atomizing pressure, and feeding speed. The particle size increased with an increase in the feeding speed and a decrease in the atomizing pressure. The elution rate in saline solutions was appreciably influenced by inlet air temperature and atomizing pressure. The moisture content increased with higher atomizing pressure, which was demonstrated to be similar to the nanoencapsulation characteristics related to water activity. The Hunter's L and b values increased with an increase in the inlet air temperature. The optimum conditions estimated by RSM for the maximized values of yield, moisture content, particle size and elution rate in skin suitability were $67{\sim}73^{\circ}C$ of inlet air temperature, 0.6 ~ 0.8 mL/min feeding speed and 1.8 ~ 2.0 kg/$cm^2$ of atomizing pressure, respectively. These estimated values were in agreement with those measured by real experiments.

Flow characteristics of supersonic twin-fluid atomizers (초음속 2유체 분무노즐의 유동 특성)

  • Park, Byeong-Gyu;Lee, Jun-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.7
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    • pp.2267-2276
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    • 1996
  • Twin-fluid atomization has been widely used in combustors and process industries because of its high performance and simple structure. Flow visualization and pressure measurements were conducted to investigate the effects of gas flow in twin-fluid atomization. Schlieren photographs showed that changes in atomizing gas pressure, altered the wave patterns, and the lengths of both recitrculating toroid (impinging stangnation point) nad supersonic flow region in the jet. A longer supersonic wave pattern like net-shape wqas observed as atomizing gas pressure increased. The disintegration phenomenon of liquid delivery tube. The variation of spray angles with gas pressures were obtained by visualization using laser sheet beam. Suction pressuresat the nozzle orifice exit and recirculating region are shown to be used to estimate the stable atomization condition of a twin-fluid atomizer.

Prediction of Mean Diameters Based on the Instability Theory for Twin Fluid Nozzle (불안정 이론을 이용한 2유체 노즐에서의 분무입경 예측)

  • Kim, Gwan-Tae;An, Guk-Yeong;Kim, Han-Seok
    • 연구논문집
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    • s.25
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    • pp.47-54
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    • 1995
  • The atomizing characteristics in a spray injected from a twin fluid atomization nozzle have been investigated. The Sauter mean diameters as mean diameter are compared with wavelength calculated from the instability theory. The Sauter mean diameter are measured by the Fraunhofer diffraction theory using the Malvern particle sizer. The wavelength is calculated using the mean relative velocity instead of the exit relative velocity of nozzle. Also shadowgraphy technique is used to visualize atomization. This paper gives a possibility that the mean diameter can be predicted with the wavelength obtained by the simple instability theory.

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A STUDY ON HTGH-EFFICIENCY ATOMIZATION OF MOLTEN MATERIALS (PART 3 : MECHANISM AND CHARACTERISTICS OF ATOMIZATION) (Atomize법에 의한 용융소재의 고효율 미세화에 관한 연구 (제3보 : 애토마이저의 미립화 기구와 특성))

  • Oh, J.G.;Kwon, S.I.
    • Journal of ILASS-Korea
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    • v.4 no.1
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    • pp.19-26
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    • 1999
  • An experimental study of twin-fluid atomization for powder metallurgy has been conducted using a specially designed atomizer in which liquid is first spread into a thin sheet and then exposed on both sides to high-velocity air. Inner air jet worked for supplying liquid and outer air jets disintegrated liquid sheet. The first result of this study were confined to the effect of atomizing quality through experiments with water. The experimental data will be extend to include the influence of atomizing air velocities on mean particle size through experiments with molten material. An experimental equation on the relationship between SMD and the related parameters was taken out; $$SMD=0.00302\frac{{(\sigma_L\;\rho_L\;D_L)}^{0.5}}{\rho_A(V_1+1.155\;V_2)/2}(1+\frac{W_L}{(W_{A1}/3.33)+W_{A2}})+0.0148(\frac{{\mu_L}^2}{\sigma_L\;\rho_L})^{0.425} \;{D_L}^{0.575}(1+\frac{W_L}{(W_{A1}/3.33)+W_{A2}})^2$$.

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Spray characteristics of twin-fluid atomization using external-mixing sonic nozzles (외부혼합형 음속노즐을 사용한 2유체 미립화의 분무특성)

  • Park, Byeong-Gyu;Lee, Jun-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.1
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    • pp.132-139
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    • 1997
  • Spray characteristics of external mixing sonic twin-fluid atomization nozzles are investigated experimentally. Particle sizes are measured by the Fraunhofer diffraction method using the Malvern particle analyzer, and their radial distributions are obtained using the tomographical transformation technique. The spatial distribution of SMD shows that the drop size increases in the radial direction at a fixed liquid flow rate, and the distribution is getting uniform rapidly as the atomizing gas pressure increases. The SMD decreases as the liquid flow rate increases at a fixed GLR. It is found that the atomization efficiency of the flush type sonic nozzle is superior to that of protrusion type. The effect of laser beam diameter of the particle analyzer on the spatial SMD distribution is minor at present experimental conditions.