• Title/Summary/Keyword: Atomisation

Search Result 11, Processing Time 0.024 seconds

High Efficient Metal Powder Production by Gas Atomisation Process

  • Unal, Rahmi;Aydin, Mehmet
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09a
    • /
    • pp.14-15
    • /
    • 2006
  • In this study, a new laval type nozzle was designed and manufactured. Using this nozzle tin powder was produced in close coupled system by using nitrogen gas at different operating conditions. The results showed that the increasing the gas pressure up to 1.47 MPa reduced the mean powder size down to 11.39 microns with a gas/melt mass flow rate ratio of 2.0. Powders are spherical in shape and have smooth surfaces.

  • PDF

Atomisation and vacuum drying studies on Malaysian honey encapsulation

  • Nurul Aisyah Rosli;Boon-Beng Lee;Khairul Farihan Kasim;Che Wan Sharifah Robiah Mohamad
    • Food Science and Preservation
    • /
    • v.30 no.4
    • /
    • pp.589-601
    • /
    • 2023
  • Malaysian honey is rich in nutrients and bioactive compounds, which can be a healthy alternative to refined sugar in food production. However, liquid honey's viscous and sticky nature makes it unpreferable in industrial handling. This study, an atomization system coupled with vacuum drying to produce honey powders to overcome the problem. Three types of Malaysian honey, namely Acacia, Gelam, and Tualang, were encapsulated in Ca-alginate gel beads using the atomization system. The density viscosity, and surface tension of the honey-alginate solutions were measured, and the concentration of honey and alginate influenced the physical properties of the solutions. Honey-encapsulated gel beads in the size range of 2.16-2.92 mm were produced using the atomization system with the air-liquid mass flow rate ratios of 0.22-0.31, Weber number (We) of 112-545, and Ohnersorges number (Oh) of 0.35-10.46. Gel bead diameter can be predicted using a simple mathematical model. After vacuum drying, the honey gel powder produced was in the size range of 1.50-1.79 mm. Results showed that honey gel powders with good encapsulation efficiency and high honey loading could be produced using the atomization system and vacuum drying.

A Theory of Hot Gas Atomisation

  • Dunkley, J. J.;Fedorov, D.;Wolf, G.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09a
    • /
    • pp.10-11
    • /
    • 2006
  • The use of hot gas in melt atomization has been widely reported, but little detailed experimental data on its precise effects and no satisfactory theory to explain them have been published. In this paper the authors present experimental data on the atomization of metals with gas at temperatures from ambient to 1000C, a semi-empirical equation relating particle size to gas temperature and flow rate, and an analysis of the gas dynamics of the atomization process that allows some insight into the process.

  • PDF

Atomization Characteristics by Impigement of Spray (분무 상호 충돌에 의한 미립화 특성)

  • Kim, Chun-Jung;SAITO, Masahiro;ARAI, Masataka
    • Journal of the Korean Society of Industry Convergence
    • /
    • v.1 no.2
    • /
    • pp.41-48
    • /
    • 1998
  • This experimental study describes atomization characteristics of spray-spray impingement. Effect of the impingement location and angle on the penetration and the sauter mean diameter of the impinged spray were investigated. Experiment were performed under ranging from 50kPa to 250kPa spray pressure, ranging $30^{\circ}C$ to $135^{\circ}C$ angle on the penetration and free spray. In the case of this experimental, sauter mean diameter $D_{32}$ tends to decrease and duration of film disintegration $t_f$ to decrease, when spray pressure and angle on the penetration is increased. Sauter mean diameter $D_{32}$ were about 20% to be smaller compared with a free spray to jet-jet impingement and 30% to be smaller compared with a free spray to spray-spray impingement.

  • PDF

Use of Ultrasonic to Atomizing a Highly Viscous Bio-oil (고점성 바이오유의 분무미립화를 위한 초음파 이용)

  • 주은선;나우정;김종천
    • Journal of Biosystems Engineering
    • /
    • v.21 no.4
    • /
    • pp.467-473
    • /
    • 1996
  • Ultrasonic energy was applied for atomizing rice-bran oil which is a highly viscous bio fuel. Six different nozzles, an injection simulator, and an ultrasonic generator system were designed and constructed for the experiment. An immersion liquid method was used for the measurement of injection droplet sizes. The characteristics of injection droplets was investigated with respect to the numbers of the droplets with diameters ranging from 5$\mu$m 50$\mu$m and to the Sauter mean diameter. The results showed that the ultrasonic energy was effective for the improvement of the atomization of the injection droplets for all the factors such as type of nozzles, nozzle opening pressures, and collection distances.

  • PDF

A Study on the High-Efficiency Atomisation Molten Materials (PART 2 : A Study on the Mechanism of Liquid Supplying and Film Formation by Applying the Ejector Principle) (Atomize법에 의한 용융소재의 고효율 미세화에 관한 연구(제2보 : 이젝터의 원리를 이용한 액체노즐의 액체공급 및 액막생성 기구와 특성))

  • Oh, J.G.;Cho, I.Y.
    • Journal of ILASS-Korea
    • /
    • v.3 no.2
    • /
    • pp.14-23
    • /
    • 1998
  • The negative pressure as much as 10's mmHg is demanded at nozzle inside, in case of atomizing the large density molten materials. by conventional air jet nozzle. In this study, suction type fluid nozzle is designed by applying the ejector principle in order to clarify the air flow of nozzle inside, mechanism of liquid suction and liquid film formation. The results of this experimental study areas follows. Suction force of liquid is magnified by using liquid nozzle, and it is able to supply the liquid stable. Negative pressure at nozzle inside is varied by throttle angle of liquid nozzle, position and outer diameter of air jet nozzle, and have a influence on liquid suction quantity and liquid film formation.

  • PDF

Particle Size and Shape Analysis : The Key to Success in Metal Powder Production

  • Pankewitz, Axel;Park, Yong-Jae
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09b
    • /
    • pp.702-703
    • /
    • 2006
  • The particle size distribution and shape are among the important parameters for characterisation of quality of metal powders. Specific material properties such as ability to flow, reactivity as well as compressibility and its hardening potentials hence the most important characteristics of sintered metals - are determined by the size distribution and shape. The correct particle size distribution and particle shape information are the key to best product quality in atomisation processes of aluminium, milling of pure metals and other processes. This paper presents state-of-the-art technology for characterization of particle size distribution and shape.

  • PDF

Effects of Ambient Conditions on the Atomization of Direct Injection Injector (분위기 조건이 직접분사식 인젝터의 미립화에 미치는 영향)

  • Lee, J.S.
    • Journal of ILASS-Korea
    • /
    • v.6 no.1
    • /
    • pp.25-34
    • /
    • 2001
  • Several efforts to meet the exhaust gas regulation have been undertaken by many researchers in recent years. Main researches are on development of design techniques of intake port and combustion chamber, atomisation of fuel and precise control of air-fuel ratio, post-treatment of exhaust gas and so on. Engine technology is changed from PFI to GDI to correspond with exhaust gas regulation. GDI technique makes it possible to preserve lean air-fuel ratio and control accurate air-fuel ratio. Nevertheless, It is not cleared that information of spray characteristics and atomization process are very dependent on fluctuation of pressure and change of temperature in intake stroke. In this study, a constant volume combustion chamber is manufactured to investigate various fluctuations of in-cylinder pressure for injection duration. It is taken photographs of injection process of conventional GDI injector using PMAS. Then, it was verified experimently that ambient conditions as temperature and pressure of combustion chamber have effects on process of spray growth and atomization of fuel.

  • PDF

An Experimental Study on the Superheated Liquid Jet (과열액체제트의 미립화에 관한 실험적 연구)

  • Lee J. G.;Lee S. Y.;Kim I. G.
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
    • /
    • v.16 no.1
    • /
    • pp.89-102
    • /
    • 1987
  • Experiments have been carried out to study the atomisation characteristics of superheated liquid(water) jet injected into the atmosphere through a single-hole nozzle. In present experi-mental range, superheated liquid jet has been observed to be atomised in two-phase effluent type; that is, spray formed by the bubble nucleation in the nozzle. In case of liquid injection through a long nozzle (L/D=29.09), the critical superheat for occurrence of two-phase effluent atomisa-tion can be determined from sudden change of spray angle. Sauter mean diameter of the spray droplets decreases as the degree of superheat increases. For the short nozzle (L/D=7.27), mean diameter increases with the injection pressure, while it decreases for the long nozzle; however for the long nozzle the effect of injection pressure is not significant compared with the short nozzle. For the short nozzle the uniformity of drop size distribution increases with increasing the degree of superheat, but for the long nozzle the effect of superheat on the uniformity is not appreciable.

  • PDF