• Title/Summary/Keyword: Asymmetric rolling

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Rolling Contact Fatigue Behavior and Microstructure Control to Medium Carbon Steel Base Hot Forgings (중탄소계 열간단조품의 미세조직과 구름피로거동)

  • Lee J. S.;Son C. H.;Moon H. K.;Song B. H.;Park C. N.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.287-290
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    • 2005
  • Once hot forgings for automotive parts such as wheel bearing flange to which cyclic asymmetric bending stress is continuously applied are produced, it is necessary to control their microstructure to obtain superior mechanical properties. It is however hard to control the microstructure uniformly because the strength is reduced as coarsening of ferrite grains. To investigate the microstructural alteration according to process variables during hot working, the variation of the ferrite grain size was studied by utilizing of the computer aided servo-hydraulic Gleeble tester which is hot deformation behavior reproduction equipment. In addition, the effect of the ferrite grain size of raw material on the austenite grain behavior of hot forgings was also examined. The rolling contact fatigue resistance of the induction hardened SAE 1055 steel was compared with the occasion of the same condition of SAE52100 bearing steel. As a result, it was confirmed that the ferrite grain sizes of the forgings depend on the heating temperature and cooling start temperature during hot forging and cooling processes. The induction hardened SAE1055 steel showed a superior rolling contact fatigue resistance to the induction hardened SAE52100 steel. The reason is that SAE1055 steel is freer from the material defect such as segregation than the comparative steel.

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A Robust $H^{\infty}$ Controller for Active Suspensions Based on a Full-Car Model (차량의 능동형 현가장치를 위한 강인한 $H^{\infty}$ 제어기 설계)

  • Park, Jong-Hyeon;Kim, Young-Seok
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.2
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    • pp.146-154
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    • 2000
  • An $H\infty$ controller is designed for active suspensions of vehicles using 7-degree-of-freedom full-car model. Its performance robustness as well as stability robustness to system parameter variations and unmodelled dynamics are assured through the $\mu$-framework. The performance of the $H\infty$ controller is compared with that of a LQC controller in compute simulations. From the simulations it is found that the active suspension with the $H\infty$ controller reduces the acceleration and motion of the sprung mass in the heaving rolling and pitching directions when the car is driven on a normal road or through an asymmetric bump. The suspension stroke and the road holding capability are also improved with a relatively small level of power consumption. Overall the $H\infty$ controller shows a more robust performance than that of the LQG design.

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비대칭 노즐을 이용한 쌍롤 박판주조법으로 제조한 Al-Mg 합금의 Mg 조성에 따른 기계적 특성 평가

  • Kim, Hong-Gyu;Cheon, Bu-Hyeon;Kim, Hyeong-Uk;Lee, Jae-Cheol
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.55.2-55.2
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    • 2011
  • 최근 자동차용 강판을 대체하기 위한 재료로서 알루미늄 합금에 대한 관심이 높아지고 있다. 알루미늄 합금은 철강 재료에 비해 비강도가 높으며 재활용이 용이하고 내식성이 뛰어난 활용 가치가 높은 소재이다. 하지만 기존의 강판을 알루미늄 합금으로 대체하기 위해서는 높은 경제성, 강도 및 성형성이 요구되고 있는 현실이다. 따라서 고강도 알루미늄 합금 판재를 경제적으로 제조하기 위한 제조 공정기술 및 후가공 기술의 개발이 필요하다. 본 연구에서는 기존의 쌍롤 박판주조법에 비대칭 노즐을 이용하여 높은 주조 속도를 유지하면서도 중심 편석 및 열간 균열을 완화시켜 첨가되는 용질 원소의 양을 증가시켰다. 제조한 다양한 조성을 가진 알루미늄 합금 판재의 후속 압연성, 기계적 특성 및 성형성을 평가하기 위하여 미세조직 및 집합조직을 분석하였으며 이에 따른 실용화 가능성을 평가하였다.

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Shape recognition using Least-Square Method and compensation method

  • Hur, Yone-Gi;Lee, Dae-Kun
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.179.6-179
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    • 2001
  • This paper proposes the recognition method of the strip shape using the Least-Square method and the distinction method of the asymmetric shape and the compensation method upon the shape control values for the stainless steel cold rolling mill. This paper proposes the shape recognition method before control and the compensation method to minimize the fluctuation of the shape deviation and to get symmetric shape. This paper shows on line test results to verify the performance of the control method for the process. The experiments have been performed with respect to various material type, thickness, and strip width. The performance of the proposed method is obtained excellent quality and high productivity as results.

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Goss Texture Development of Asymmetrically Rolled IF Steel Sheet (비대칭 압연한 IF 강 판의 Goss 집합조직 발달)

  • Kim, I.;Nam, S.K.;Kim, G.H.;Lee, D.N.
    • Transactions of Materials Processing
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    • v.26 no.3
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    • pp.150-155
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    • 2017
  • To obtain the Goss texture, {110}<001>, IF steel sheets were asymmetrically rolled by 50-89% reduction in the thickness at room temperature and subsequently annealed at 200, 900, and $1200^{\circ}C$ in a box furnace under air atmosphere. The asymmetrically rolled specimens and annealed specimens show well-developed Goss texture, {110}<001>. After the IF steel sheets were asymmetrically rolled at room temperature and subsequently annealed at $900^{\circ}C$ for 1 h in a box furnace under air atmosphere, the intensity of the Goss texture, {110}<001> was high in the IF steel sheets.

Parametric roll of container ships in head waves

  • Moideen, Hisham;Falzarano, Jeffrey M.;Sharma, S.Abhilash
    • Ocean Systems Engineering
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    • v.2 no.4
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    • pp.239-255
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    • 2012
  • Analysis of ship parametric roll has generally been restricted to simple analytical models and sophisticated time domain simulations. Simple analytical models do not capture all the critical dynamics while time-domain simulations are often time consuming to implement. The model presented in this paper captures the essential dynamics of the system without over simplification. This work incorporates various important aspects of the system and assesses the significance of including or ignoring these aspects. Special consideration is given to the fact that a hull form asymmetric about the design waterline would not lead to a perfectly harmonic variation in metacentric height. Many of the previous works on parametric roll make the assumption of linearized and harmonic behaviour of the time-varying restoring arm or metacentric height. This assumption enables modelling the roll motion as a Mathieu equation. This paper provides a critical assessment of this assumption and suggests modelling the roll motion as a Hills equation. Also the effects of non-linear damping are included to evaluate its effect on the bounded parametric roll amplitude in a simplified manner.

Papers : Effect of Sideslip on the Vortex Flow over a Delta Wing (논문 : 옆미끄럼각이 삼각 날개 와류에 미치는 영향)

  • Son,Myeong-Hwan;Lee,Gi-Yeong;Baek,Seung-Uk
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.1
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    • pp.1-8
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    • 2002
  • The effects of sideslip on the vortex over a delta wing was investigated experimentallu at a free strean velocity of 40 m/sec, corresponding to a Reynolds number of 1.76$\times$$10^6$, based on the root chord. The angles of attack ranged from $16{^{\circ}}$ to $28{^{\circ}}$, and the sideslip angles treated were $0{^{\circ}}$, $-10{^{\circ}}$, and $-20{^{\circ}}$. It was observed that the sideslip decreased the strengths of the vortices of both windward and leeward sides of the wing, and promoted the vortex breakdown on the windward side. At sideslip angle of $-10{^{\circ}}$, the vortex strength of leeward side was increased as the angle of attack increased. This asymmetric development and breakdown of vortices in sideslip condition would cause an abrubt change of the rolling moment at a high angle of of attack, which could be considered as a rolling moment instability.

Implementation of Polycrystal Model in Rigid Plastic Finite Element Method (강소성 유한요소법에서의 다결정 모델의 구현)

  • Kang, G.P.;Lee, K.;Kim, Y.H.;Shin, K.S.
    • Transactions of Materials Processing
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    • v.26 no.5
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    • pp.286-292
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    • 2017
  • Magnesium alloy shows strong anisotropy and asymmetric behavior in tension and compression curve, especially at room temperature. These characteristics limit the application of finite element method (FEM) which is based on conventional continuum mechanics. To accurately predict the material behavior of magnesium alloy at microstructural level, a methodology of fully coupled multiscale simulation is presented and a crystal plasticity model as a constitutive equation in the simulation of metal forming process is introduced in this study. The existing constitutive equation for rigid plastic FEM is modified to accommodate deviatoric stress component and its derivatives with respect to strain rate components. Viscoplastic self-consistent (VPSC) polycrystal model was selected as a constitutive model because it was regarded as the most robust model compared to Taylor model or Sachs model. Stiffness matrix and load vector were derived based on the new approach and implemented into $DEFORM^{TM}-3D$ via a user subroutine handling stiffness matrix at an elemental level. The application to extrusion and rolling process of pure magnesium is presented in this study to assess the validity of the proposed multiscale process.

Microstructure and Mechanical Properties of Twin-Roll Strip-Cast Al-5.5Mg-0.02Ti Alloy Sheet (쌍롤 박판주조법으로 제조된 Al-5.5Mg-0.02Ti합금의 미세조직 및 기계적 특성)

  • Cheon, Boo-Hyeon;Han, Jun-Hyun;Kim, Hyoung-Wook;Lee, Jae-Chul
    • Korean Journal of Metals and Materials
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    • v.48 no.5
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    • pp.387-393
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    • 2010
  • High-strength aluminum alloy sheets with high magnesium contents were fabricated by a strip caster equipped with an asymmetric nozzle, which has been proven to be effective for reducing surface defects and internal segregation. 4 mm thick as-cast sheets consisting of fine dendrites and minor $Al_{8}Mg_{5}$ segregation were hot-rolled successfully to 1 mm sheets and subsequently annealed at various temperatures. The sheet revealed the tensile strength and elongation of 306 MPa and 34%, respectively, when it was rolled at 250${^{\circ}C}$ and subsequently annealed at 475${^{\circ}C}$, which exhibits the feasibility of the practical application for autobodies. The observed mechanical properties were explained on the basis of the microstructural characteristics of the alloy sheets.

Numerical Investigation of Aerodynamic Characteristics of a Ducted Fan-Vane Configuration and Improvement of Control Performance in Hover (덕트 팬-베인 형상의 제자리 비행 공력 특성 및 조종 성능 개선에 관한 수치적 연구)

  • Kang, Dong Hun;Yim, Jinwoo;You, Heung-Cheol
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.49 no.3
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    • pp.221-231
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    • 2021
  • In the present study, numerical simulation was performed to investigate aerodynamic characteristics of a ducted fan-upper/lower vanes system in hover. Sensitivity analysis of aerodynamic forces for a system component was conducted with the deflection angle of upper vanes varying but at the constant rotational speed and the collective pitch angle of fan blades. Then, vane control performance and duct airload distributions were analyzed in detail to physically understand operating mechanisms of individual vane and interference effect between duct and vanes. Finally, new control concept of operating upper vanes has been proposed to improve the control performance of the full configuration. It is found that the side force and rolling moment of upper vanes increase linearly with the variation of those deflection angle; however, the total side force is significantly small due to the reaction force acted on the duct. It is also found that upper vanes close to the duct contraction side have a key role in changing vane control forces. It is revealed that the duct suction pressure is induced by the interaction with the suction side of upper vanes, while duct pressure recovery by the interaction with the pressure side, leading to increase in duct asymmetric force. When four upper vanes are kept in situ at 0° deflection angle or removed, the total control performance was improved with duct asymmetric force reduced and the total magnitude of roll remarkably increasing up to 80%.