• Title/Summary/Keyword: Assembly with robot

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DEVELOPMENT OF AN AMPHIBIOUS ROBOT FOR VISUAL INSPECTION OF APR1400 NPP IRWST STRAINER ASSEMBLY

  • Jang, You Hyun;Kim, Jong Seog
    • Nuclear Engineering and Technology
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    • v.46 no.3
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    • pp.439-446
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    • 2014
  • An amphibious inspection robot system (hereafter AIROS) is being developed to visually inspect the in-containment refueling storage water tank (hereafter IRWST) strainer in APR1400 instead of a human diver. Four IRWST strainers are located in the IRWST, which is filled with boric acid water. Each strainer has 108 sub-assembly strainer fin modules that should be inspected with the VT-3 method according to Reg. guide 1.82 and the operation manual. AIROS has 6 thrusters for submarine voyage and 4 legs for walking on the top of the strainer. An inverse kinematic algorithm was implemented in the robot controller for exact walking on the top of the IRWST strainer. The IRWST strainer has several top cross braces that are extruded on the top of the strainer, which can be obstacles of walking on the strainer, to maintain the frame of the strainer. Therefore, a robot leg should arrive at the position beside the top cross brace. For this reason, we used an image processing technique to find the top cross brace in the sole camera image. The sole camera image is processed to find the existence of the top cross brace using the cross edge detection algorithm in real time. A 5-DOF robot arm that has multiple camera modules for simultaneous inspection of both sides can penetrate narrow gaps. For intuitive presentation of inspection results and for management of inspection data, inspection images are stored in the control PC with camera angles and positions to synthesize and merge the images. The synthesized images are then mapped in a 3D CAD model of the IRWST strainer with the location information. An IRWST strainer mock-up was fabricated to teach the robot arm scanning and gaiting. It is important to arrive at the designated position for inserting the robot arm into all of the gaps. Exact position control without anchor under the water is not easy. Therefore, we designed the multi leg robot for the role of anchoring and positioning. Quadruped robot design of installing sole cameras was a new approach for the exact and stable position control on the IRWST strainer, unlike a traditional robot for underwater facility inspection. The developed robot will be practically used to enhance the efficiency and reliability of the inspection of nuclear power plant components.

Development of the Motion Characteristics Analysis System of Robots Using Laser

  • Ahn, Chang-Hyun;Kim, Gyu-Ro;Kim, Jin-Oh
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.61.6-61
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    • 2001
  • In this paper, we propose a method to analyze measured data from 3D Laser tracking system and to enhance precision performance of a Cartesian robot. Position data are obtained over the stroke of a Cartesian robot with variable speeds. The measured data is need to model errors with several different sources. In general, the error is a function of part accuracy, assembly accuracy, temperature, and control etc. After the sources of errors are identified, they are used to enhance precision performance. The proposed method is more complete than others because we use very accurate 3D Laser tracking system.

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로보트를 이용한 컨베이어상에서의 연속 이동조립

  • 박용길;최현영;조형석;권대갑;곽윤근;김완수
    • 제어로봇시스템학회:학술대회논문집
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    • 1989.10a
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    • pp.211-215
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    • 1989
  • This paper describes a dynamic robotic assembly system in which an industrial robot executes peg-in-hole task in a moving state. As an effective means to synchronize the end-effector of the robot with the moving conveyor this work uses a control algorithm which is essentially a PID position control scheme combined with velocity feedforward loop. A RCC wrist is used for the inserting task and its force responses are investigated for various tracking conditions and inserting velocities through a series of experiments.

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Development of a Robot Wrist for the Assembly of Chamferless Parts (면취없는 부품의 조립을 위한 로보트 손목기구의 개발)

  • Gwon, Dae-Gap;Jeong, Chung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.2
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    • pp.36-43
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    • 1992
  • In this paper, a robot assembly wrist, which is able to assemble chamferless parts, has been developed. The RCC (Remote Center Compliance) structure is used as a basic structure. 5 position sensors and 4 pneumatic actuators are installed additionally to measure the deformation of RCC structure and correct the errors actively. Due to the restricted direction of actuation, a decision rule which selects the suitable actuator according to the position sensor signals is needed. For this purpose, a neural network is used and it is experimentally shown that the nerual network overcomes system's nonlinearity. This paper presents fundamental experiment results for the insertion of parts with several clearance.

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A Study on Stiffness Strengthening of Multi-articulated Robot for Cutting Processes (절삭가공을 위한 다축 로봇의 강성보강에 관한 연구)

  • Cheong, Seon-Hwan;Choi, Seong-Dae;Kweon, Hyun-Kyu;Choi, Eun-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.2
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    • pp.39-45
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    • 2004
  • Generally industrial multi-articulated robots are used for parts assembly, welding, and painting processes. The high flexibility of them is very useful to not only parts assembly, welding, and painting processes, but also machining processes. But because of machining processes to need a high stiffness of machine structure, so machining is usually not tried at them, except deburring processes now. During past three years the works are carried out to improve the stiffness of a industrial multi-articulated robot With some gas spring as a first idea in this research area. As a result of that stiffness was significantly up, and found and investigated the machining possibility at it.

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The Development of High Precision Manipulator and Micro Gripper (미세 작업을 위한 마이크로-나노 로봇개발)

  • Lee, Jong-Bae;Park, Chang-Woo;Kim, Bong-Seok;Park, Jun-Sik;Sung, Ha-Gyeong
    • The Journal of Korea Robotics Society
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    • v.2 no.1
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    • pp.64-70
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    • 2007
  • In this paper, a robotic system which consists of a precision manipulator and a micro gripper for a micro system assembly is presented. By the experiment, we proved that the developed the system gives acceptable performance when minute operations. Developed the micro-nano robot is actuated by newly proposed modular revolute and prismatic actuators. As an end-effector of this system, micro gripper is designed and fabricated with MEMS technology and the displacement of jaw is up to 142.8 micro meter. We think that new robot system will be appropriate for micro system assembly tasks and life science application.

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A Speed-Based Dijkstra Algorithm for the Line Tracer Control of a Robot (로봇 경로 제어를 위한 속도기반 Dijkstra 알고리즘)

  • Cheon, Seong-Kwon;Kim, Geun-Deok;Kim, Chong-Gun
    • Journal of Information Technology Services
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    • v.10 no.4
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    • pp.259-268
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    • 2011
  • A robot education system by emulation based on Web can be efficiently used for understanding concept of robot assembly practice and control mechanism of robot by control programming. It is important to predict the path of the line tracer robot which has to be decided by the robot. Shortest Path Algorithm is a well known algorithm which searches the most efficient path between the start node and the end node. There are two related typical algorithms. Dijkstra Algorithm searches the shortest path tree from a node to the rest of the other nodes. $A^*$ Algorithm searches the shortest paths among all nodes. The delay time caused by turning the direction of navigation for the line tracer robot at the crossroads can give big differences to the travel time of the robot. So we need an efficient path determine algorithm which can solve this problem. Thus, It is necessary to analyze the overhead of changing direction of robot at multi-linked node to determine the next direction for efficient routings. In this paper, we reflect the real delay time of directional changing from the real robot. A speed based Dijkstra algorithm is proposed and compared with the previous ones to analyze the performance.

System integration of automatic welding robot for assembly line in shipbuilding (ICCAS2005)

  • Kim, Byung-Su;Park, Jin-Hyung;Park, Young-Jun
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1395-1399
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    • 2005
  • Lately, the demand for automation in the industries has increased and automation system has continuously installed in various industrial fields. But automation for shipbuilding industries is more difficult than others. Because we must cope with diverse ship types and owner's various requirements. Nevertheless, for the past several years a steady development on welding robot for shipbuilding has been going on. Existing automatic welding robots are operated separately and do not communicate with each other. In the existing facilities, although a unit of robot has a good performance, and if all of units are not operated systematically, we are not satisfied with results of our system. So we suggest an integration and operation method of system units. System integration methods applied to our system have in many cases lead to lower cost and shorter lead time.

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A force-Guided Control with Adaptive Accommodation Bor Complex Assembly

  • Sungchul Kang;Kim, Munsang;Lee, Chong W.;Lee, Kyo-Il
    • 제어로봇시스템학회:학술대회논문집
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    • 1998.10a
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    • pp.14-19
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    • 1998
  • In this paper, a target approachable force-guided control with adaptive accommodation for the complex assembly is presented. The complex assembly (CA) is defined as a task which deals with complex shaped parts including concavity or whose environment is so complex that unexpected contacts occur frequently during insertion. CA tasks are encountered frequently in the field of the manufacturing automation and various robot applications. To make CA successful, both the bounded wrench condition and the target approachability condition should be satisfied simultaneously during insertion. By applying the convex optimization technique, an optimum target approaching twist can be determined at each instantaneous contact state as a global minimum solution. Incorporated with an admissible perturbation method, a new CA algorithm using only the sensed resultant wrench and the target twist is developed without motion planning nor contact analysis which requires the geometry of the part and the environment. Finally, a VME-bus based real-time control system is built to experiment various CA task. T-insertion task as a planar CA and double-peg assembly task as a spacial assembly were successfully executed by implementing the new force-guided control with adaptive accommodation.

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Analysis and Design of the Dual Arm Manipulator for Rescue Robot (구난 로봇용 양팔 머니퓰레이터 진동 해석 및 설계)

  • Park, Dong Il;Park, Chanhun;Kim, Doohyung;Kyung, Jinho
    • The Journal of Korea Robotics Society
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    • v.11 no.4
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    • pp.235-241
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    • 2016
  • Dual arm manipulators have been developed for the entertainment purpose such as humanoid type or the industrial application such as automatic assembly. Nowadays, there are some issues for applying the dual arm robot system into the various fields. Especially, robots can substitute human and perform the dangerous activity such as search and rescue in the battle field or disaster. In the paper, the dual arm manipulator which can be adapted to the rescue robot with the mobile platform was developed. The kinematic design was proposed for the rescue activity and the required specification was determined through the kinematic analysis and the dynamic analysis in the various conditions. The proposed dual arm manipulator was manufactured based on the vibration analysis result and its performance was proved by the experiment.