• Title/Summary/Keyword: Assembly time

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Web-based Collaborative Process Planning System for the Automotive General Assembly Shop (자동차 조립 공정계획을 위한 Web 기반 협업시스템)

  • Noh, Sang-Do;Park, Young-Jin;Kong, Sang-Hoon;Lee, Kyo-Il
    • IE interfaces
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    • v.16 no.3
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    • pp.375-381
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    • 2003
  • To ensure competitiveness in the modern automotive market, process planning should be performed concurrently with new car developments. In automotive general assembly shops, thus, new business workflows and supporting environments are inevitable to reduce the manufacturing preparation time in developing a new car in the manner of concurrent and collaborative engineering. Since complete process planning for a whole general assembly system is a huge and complex job, several process planners should execute their planning jobs and share information. Therefore, each planner should provide others with his/her results with continuous on-line communication and cooperation. In this research, a web-based system for concurrent and collaborative process planning for automotive general assembly is developed. By using this system, savings in time and cost of assembly process planning are possible, and the reliability of the planning result is improved.

Implementation of an Assembly System for Automobile Side Panel Based on Digital Manufacturing Technologies (디지털 제조기술 기반의 차체 사이드패널 조립시스템 구현)

  • Park, Hong-Seok;Choi, Hung-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.11 s.188
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    • pp.68-77
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    • 2006
  • Nowadays, the increasing global competition forces automobile manufacturer to increase quality and to reduce the cost and time for manufacturing planning. To solve these problems, automobile manufacturers try to apply digital manufacturing technologies. In this paper, a concept of method for planning the digital assembly system is proposed. Based on the requirements of assembly tasks obtained through product analysis, the function and sequence modeling for assembly process is executed using the IDEF0 and UML model. For implementation of digital assembly system, the selected components are modeled by using 3D CAD tools. According to the system configuration strategy, lots of the alternative solutions for the assembly system are generated. Finally, the optimal assembly system is chosen by the evaluation of the alternative solutions with TOPSIS(Technique for Order Preference by Similarity to Ideal Solution) method. According to proposed procedure, digital laser welding system is implemented in DELMIA.

Redesign of Computer Case by Consideration of Environmental Influence (환경 영향력을 고려한 컴퓨터 케이스 재설계)

  • 김인호;오수철
    • Korean Journal of Computational Design and Engineering
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    • v.8 no.1
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    • pp.27-34
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    • 2003
  • In this paper, a redesign of an existing computer case is Proposed by applying some guide lines of assembly and disassembly which have positive effects on environment. Some problems such as Increase of number of disassembly and vibration, and unfittable difficulty in assembly and disassembly of coy-ers are recognized through analysis of geometrical structure in view of both assembly and disassembly. A solution of these problems is proposed by ideas of positive environmental influence through ease of assembly and disassembly. Design for Environment Software is used to evaluate both redesigned and existing products. Time of assembly and disassemb]y and MET-point are especially calculated by the software, and these data give us a good guide for analysis of ease of assembly, ease of disassembly and environmental influence in both products.

A New Approach to Fragment Assembly in DNA Sequencing

  • Pevzner, Pavel-A.;Tang, Haixu;Waterman, Micheal-S.
    • Proceedings of the Korean Society for Bioinformatics Conference
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    • 2001.08a
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    • pp.11-35
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    • 2001
  • For the last twenty years fragment assembly in DNA sequencing followed the "overlap - layout - consensus"paradigm that is used in all currently available assembly tools. Although this approach proved to be useful in assembling clones, it faces difficulties in genomic shotgun assembly: the existing algorithms make assembly errors and are often unable to resolve repeats even in prokaryotic genomes. Biologists are well-aware of these errors and are forced to carry additional experiments to verify the assembled contigs. We abandon the classical “overlap - layout - consensus”approach in favor of a new Eulerian Superpath approach that, for the first time, resolves the problem of repeats in fragment assembly. Our main result is the reduction of the fragment assembly to a variation of the classical Eulerian path problem. This reduction opens new possibilities for repeat resolution and allows one to generate error-free solutions of the large-scale fragment assemble problems. The major improvement of EULER over other algorithms is that it resolves all repeats except long perfect repeats that are theoretically impossible to resolve without additional experiments.

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Agile and Intelligent Manufacturing System for a Subminiature Lens Assembly Automation (초소형 렌즈 모듈의 조립 자동화를 위한 지능형 민첩 생산시스템)

  • Kim W.;Kang H.S.;Cho Y.J.;Jung J.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.169-172
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    • 2005
  • Tiny camera module using in modern cellular phone requires precise assembly processes. Higher camera resolution and more functions such as zoom lens make the number of camera parts bigger. As market grows rapidly, automatic assembly process is required. However, diverse product line and short life cycle make it difficult. To attack this, a flexible and expandable lens assembly system is proposed. For the fast manufacturing line formation, modular concept is adopted. Also each module is designed to have intelligence to save system formation time. The assembly system is built up on the standard flat-form which provides vibration free base, air and electric supply, controllers, etc. Futhermore, the assembly cell has the capability of handling tiny, thin, or transparent parts which are very difficult to align with vision.

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Assembly Performance Evaluation Using FACTOR / AIM for the Automobile Body Assembly Line (자동차 차체조립공정설계를 위한 시뮬레이션)

  • Hwang, Heung-Suk;Cho, Gyu-Sung
    • Journal of Korean Institute of Industrial Engineers
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    • v.27 no.1
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    • pp.95-102
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    • 2001
  • The design of automobile body assembly line is one of essential parts for improving the process performance. The major objective of this research is to develop a performance evaluation model for automobile assembly line using a closed queueing network(CQN) and simulation method. In this study we used a two-step approach to compute the performance of the assembly line : first, we used CQN model considering assembly line equipments and the line operating time under the assumption of no failure, and second we used a well-known simulator FACTOR/AIM. Finally we implemented this model on a K automobile company and we have shown the sample results of automobile body assembly line.

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Automatic Generation of Assembly Sequences (조립순서의 자동생성에 관한 연구)

  • Son, Kyoung-Joon;Jung, Moo-Young
    • Journal of Korean Institute of Industrial Engineers
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    • v.19 no.1
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    • pp.1-17
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    • 1993
  • It is well known that an assembly operation is usually constrained by the geometric interference between parts. These constraints are normally presented as AND/OR precedence relationships. To find a feasible assembly sequence which satisfies the geometric constraints is not an easy task because of the TSP(Traveling Salesman Problem) nature with precedence constraints. In this paper, we developed an automated system based on Neural Network for generating feasible assembly sequences. Modified Hopfield and Tank network is used to solve the problem of AND/OR precedence-constrained assembly sequences. An economic assembly sequence can be also obtained by applying the cost matrix that contains cost-reducing factors. To evaluate the performance and effectiveness of the developed system, a case of automobile generator is tested. The results show that the developed system can provide a "good" planning tool for an assembly planner within a reasonable computation time period.

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Development of Process of A Force Sensorless Interference fit Assembly Robot System using Sliding Perturbation Observer (슬라이딩 섭동관측기를 이용한 힘 센서리스 억지끼워맞춤 조립로봇시스템 공정개발)

  • Byun, Gyu Ho;Moon, Young Geun;Yoon, Sung Min;Lee, Min-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.3
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    • pp.243-251
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    • 2014
  • In inference fit assembly process of the industrial robot, it basically needs the force data. One of the typical methods to get the force data is attaching torque sensors on the robot arm joint or end effector. This is effective way to reduce time delay and to improve preciseness of force control, but this method has several problems. To solve that problem, this paper suggests method which measures assembly force without torque sensor by using the sliding perturbation observer(SPO) and assembly process based on SPO to assemble successfully in inference assembly

A Study on the Development of an Electronic Component Assembly Training System Using Leap Motion (Leap Motion을 이용한 전자부품 조립 훈련 시스템 개발에 관한 연구)

  • In-Chul Lee
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.3
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    • pp.463-470
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    • 2023
  • In this study, an electronic parts assembly training system using Leap Motion was developed in consideration of the processes actually operated in the assembly process of electronic products. Based on Leap Motion and Oculus VR equipment, the system was developed to transfer user's hand movement data in real time and convert it into hand movement in virtual space so that electronic parts assembly simulation can be performed step by step. Through this, it was confirmed that the user can obtain an experience similar to the actual electronic parts assembly work, prevent errors that may occur during the assembly process, and improve proficiency. It is expected that this thesis will provide directions for the quality improvement and development of various education and training programs for virtual reality-based manufacturing processes.

A Fundamental Study for Creating 3D CG Animation of an Assembly Work

  • Yamanaka, Hiroki;Matsumoto, Toshiyuki;Shinoda, Shinji;Niwa, Akira
    • Industrial Engineering and Management Systems
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    • v.11 no.2
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    • pp.188-195
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    • 2012
  • This paper presents a new mode of expressing a 3D assembly work for creating a 3D CG animation without judgment by human from minimal required information. In the field of manufacturing, there are favorable movements in the utilization of 3D CAD for 3D simulation to shorten lead time for product development and pre-production. But simulating an assembly work has troubles to need huge quantity of manually input data. This paper discusses what minimal necessary information for creating 3D CG animations of assembly works is, focusing on the features of assembly works. Furthermore, a new mode of expressing a 3D assembly work is proposed as "state/change transition diagrams" (SCTD), which express arbitrary scenes in an assembly work as "state" and describe a sequential assembly work with "state" and "change", and the outline of its stepwise generation algorithm is also described. SCTD can be converted to a 3D CG animation of an assembly work without judgment by human. This paper focuses on the creating 3D CG animation of assembly works which workers use only their both hands.