• Title/Summary/Keyword: Assembly design

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Digital Manufacturing Strategy & Case study of Automotive General Assembly (자동차 조립 라인의 디지털 생산 구축 사례연구)

  • Choi M.W.;Han S.T.;Seo J.H.;Woo J.H.;Lee C.J.;Choi Y.R.
    • Korean Journal of Computational Design and Engineering
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    • v.10 no.3
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    • pp.199-209
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    • 2005
  • In this paper, a digital simulation model for an automotive assembly line is constructed by adapting a digital manufacturing methodology. Applied methodology is a simulation for a plant level of the assembly production line. The first significance of this methodology is a validation of the production planning based on various scenarios. The second is pre-verification for the new production plan or production method. The third is a visualization of the production process. Several models were implemented and those models were verified. Then, it was possible to find a most efficient production scenario and production method.

Structural Analysis and Measuring Locations of Upper Guide Structure Assembly in APR1400 (APR1400 상부안내구조물 집합체 구조해석 및 측정위치)

  • Ko, Do-Young;Kim, Kyu-Hyung;Kim, Sung-Hwan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.306-311
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    • 2012
  • A reactor vessel internals comprehensive vibration assessment program (RVI CVAP) of an advanced power reactor 1400 (APR1400) is being performed as a non-prototype category-2 type of reactor based on the US Nuclear Regulatory Commission Regulatory Guide (NRC RG) 1.20. The aim of this paper is to present the results of structural response analysis and measuring locations of a upper guide structure (UGS) assembly of the APR1400 reactor. The analysis results of the UGS assembly results show that meet the specified integrity levels of the design acceptance criteria. Also, the measuring locations are set by the analysis results of the UGS assembly and selection criteria of measuring locations prior to this study. These analysis results and measuring locations will be used as fundamental materials to design a measurement system for the APR1400 RVI CVAP.

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An Integrated Approach to Realize Multi-resolution of B-rep Model (B-rep의 다중해상도를 구현하는 통합 시스템 개발)

  • Kim, S.C.;Lee, K.W.;Hong, T.S.;Kim, M.C.;Jung, M.K.;Song, Y.J.
    • Korean Journal of Computational Design and Engineering
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    • v.11 no.4
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    • pp.289-302
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    • 2006
  • It is becoming a common trend that many designers work on a very complex assembly together in a collaborative environment. In this environment, every designer should be able to see the whole assembly in a full detail or in a rough shape at least. Even though the hardware technology is being improved very rapidly, it is very difficult to display a very complex assembly at a speed to allow smooth interactions for designers. This problem could be solved if a designer could manipulate his portion of the assembly in a full resolution while the remaining portion of the assembly is displayed in a rough resolution. It is also desired that the remaining portion is converted to the full resolution when needed. To realize this environment, the capabilities to simplify the portions of an assembly and to reset to the original resolution should be added to the current CAD systems. Thus operators realizing multi-resolution on B-rep are proposed in this paper. They are: wrap-around, smooth-out, and thinning operator. Through appropriately applying these operators sequentially, an assembly model of any desired resolution can be easily generated. Of course, the assembly can go back to the finer resolution. In this paper, the data structures and the processes to realize these operators are described and a prototype modeling system with these operators is also demonstrated.

Static Structural Analysis on the Mechanical behavior of the KALIMER Fuel Assembly Duct

  • Kim, Kyung-Gun;Lee, Byoung-Oon;Woan Hwang;Kim, Young ll;Kim, Yong su
    • Nuclear Engineering and Technology
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    • v.33 no.3
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    • pp.298-306
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    • 2001
  • As fuel burnup proceeds, thermal gradients, differential swelling, and inter-assembly loading may induce assembly duct bowing. Since duct bowing affects the reactivity, such as long or short term power-reactivity-decrement variations, handling problem, caused by top end deflection of the bowed assembly duct, and the integrity of the assembly duct itself. Assembly duct bowing were first observed at EBR-ll in 1965, and then several designs of assembly ducts and core restraint system were used to accommodate this problem. In this study, NUBOW-2D KMOD was used to analyze the bowing behavior of the assembly duct under the KALIMER(Korea Advanced Liquid MEtal Reactor) core restraint system conditions. The mechanical behavior of assembly ducts related to several design parameters are evaluated. ACLP(Above Core Load Pad) positions, the gap distance between the ducts, and the gap distance between the duct and restraint ring were selected as the sensitivity parameter for the evaluation of duct deflection.

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CAD Interface for Block Assembly Planning using Open CASCADE (Open CASCADE를 이용한 블록조립 계획용 CAD 인터페이스)

  • 최상수;신동목
    • Journal of Ocean Engineering and Technology
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    • v.18 no.3
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    • pp.26-31
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    • 2004
  • This paper presents a process planning system that will generate and verify assembly sequences of block assemblies. It consists of a CAD interface system and an assembly sequence planning system. In developing this system, we used an open architecture CAD kernel for the CAD interface system, for visualizing the CAD model and the assembly sequences, and an expert system shell for the assembly sequence planning system. This paper also proposes a framework for the integration of all the steps required to automate the procedures, from design to production. The process planning system is demonstrated by a simple example.

Dynamic Crush Strength Analysis of a Spacer Grid Assembly for a LWR Nuclear Fuel Assembly(II) (경수로 핵연료 지지격자의 동적 좌굴강도 해석(II))

  • Song, Kee-Nam;Lee, S.B.
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.590-592
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    • 2008
  • A spacer grid is one of the most important structural components in a LWR nuclear fuel assembly. The primary considerations are to provide a Zircaloy spacer grid with crush strength sufficient to resist design basis loads, without significantly increasing pressure drop across the reactor core. In this study, the dynamic crush strength analysis and test are carried out for the specimens of a spacer grid assembly.

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Mixed Model Assembly Line Balancing with the Related Task Consideration (관련작업을 고려한 혼합모델 조립라인 밸런싱)

  • 김여근;곽재승
    • Journal of the Korean Operations Research and Management Science Society
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    • v.18 no.2
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    • pp.1-22
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    • 1993
  • This paper deals with the problem of mixed model assembly line balancing. In mixed model assembly lines, tsks should be assigned to stations in such a manner that all stations have approximately the same amount of work on a production cycle basis. Further in balancing assembly lines, the related tasks, the performing task side and the team tasks should be considered to improve work methods, to give more job satisfaction to workers, and to allow greater flexibility in the design of assembly lines. In this paper, the heuristic dispatch assignment rule is developed to assign evenly tasks of each model to all stations. The heuristic method based on the assignment rule developed is presented for mixed model assembly line balancing with the considerations of the related tasks, the performing task side, and the team tasks. The proposed method is analyzed, and compared with other methods for line balancing.

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Evaluation System of Weak Process for Assemblability in Small-sized Product (소형 제품에 있어 조립 생산성 향상을 위한 취약 공정 평가 시스템)

  • 목학수;황건용;조종래
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.64-78
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    • 1998
  • In this paper, on the basis of factory rationalization, the detection and evaluation system of weak assembly process was developed to analyze the processes for improvement of assembly productivity in the current assembly system. Using this detection and evaluation system of weak assembly process, the weak degrees of assembly process were quantitatively calculated. In this system, the improved design rules were constructed for assemblability and the redesign alternative was Presented for elimination of weak Process. After review of the redesign alternative, it was applied to the actual assembly system.

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Structural Test and Safety Evaluation for Fin Assembly of Scientific Sound Rocket (과학로케트 날개조립체의 구조강도시험 및 안전성 평가)

  • 허용학;김갑순;주진원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.12
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    • pp.3395-3403
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    • 1994
  • The structural test technique and equipment for strength test of astronautical structures, such as rocket, were presented in this paper. Structural strength tests of the fin assembly with fin and fin frame in the scientific sound rocket were performed with load levels of 100% limit load and 150% ultimate load of design lift force. Safety factors in each part of the fin assembly were calculated at these two load levels and the stiffnesses based on the measured deflection of fin assembly and strains on fin and fin frame were evaluated at these two load level. As the result of structural test, the fin assembly was estimated to be safe.

Production of Window Motor Assembly Parts in Automotive Body (자동차 전장에서 윈도우 모터 조립 부품의 생산)

  • Lee, Jeong-Ick
    • Journal of the Korea Convergence Society
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    • v.3 no.4
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    • pp.29-34
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    • 2012
  • Power window motor assembly including ECU system is important to doors of automobile. This study is done for own development instead of importing of power window motor assembly. This paper is written under five specific subjects. The first, making of prototype sample and analysis of mass-production problem using CAE, the second, design of mass-production mold(2D and 3D), the third, manufacturing of sample mold, the fourth, tryout and measuring of 3 dimensions, the fifth, data analysis and mold modify. In the among them, product sample and analysis of mass-production using CAE, design and manufacture of mass-production mold, and production of sample mold are successfully done. In the results, it is made clear that two cavity and one gate are proper to make a mold of power window motor assembly housing. Besides, it is acquired own technology for mass-production of power window motor.