• 제목/요약/키워드: Assembly block

검색결과 274건 처리시간 0.034초

Ship block assembly sequence planning considering productivity and welding deformation

  • Kang, Minseok;Seo, Jeongyeon;Chung, Hyun
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제10권4호
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    • pp.450-457
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    • 2018
  • The determination of assembly sequence in general mechanical assemblies plays an important role in terms of manufacturing cost, duration and quality. In the production of ships and offshore plants, the consideration of productivity factors and welding deformation is crucial in determining the optimal assembly sequence. In shipbuilding and offshore industries, most assembly sequence planning has been done according to engineers' decisions based on extensive experience. This may result in error-prone planning and sub-optimal sequence, especially when dealing with unfamiliar block assemblies composed of dozens of parts. This paper presents an assembly sequence planning method for block assemblies. The proposed method basically considers geometric characteristics of blocks to determine feasible assembly sequences, as well as assembly process and productivity factors. Then the assembly sequence with minimal welding deformation is selected based on simplified welding distortion analysis. The method is validated using an asymmetric assembly model and the results indicate that it is capable of generating an optimal assembly sequence.

Open CASCADE를 이용한 블록조립 계획용 CAD 인터페이스 (CAD Interface for Block Assembly Planning using Open CASCADE)

  • 최상수;신동목
    • 한국해양공학회지
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    • 제18권3호
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    • pp.26-31
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    • 2004
  • This paper presents a process planning system that will generate and verify assembly sequences of block assemblies. It consists of a CAD interface system and an assembly sequence planning system. In developing this system, we used an open architecture CAD kernel for the CAD interface system, for visualizing the CAD model and the assembly sequences, and an expert system shell for the assembly sequence planning system. This paper also proposes a framework for the integration of all the steps required to automate the procedures, from design to production. The process planning system is demonstrated by a simple example.

자중과 용접변형을 고려한 평블록 조립 시뮬레이션 (An Assembly Simulation of a Plane Block with Gravity and Welding Deformations)

  • 노재규;신종계
    • 대한조선학회논문집
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    • 제36권3호
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    • pp.122-133
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    • 1999
  • 완성되어진 블록을 이용한 탑재의 과정에서 발생하는 블록 경계간의 판재 겹쳐짐 현상, 과도한 간격 및 단차의 발생현상은 선박의 건조비용과 공수를 증가시키는 요인이 된다. 본 논문에서는 블록의 조립 및 탑재에 관한 시뮬레이션 시스템을 제안하고 이중 조립에 관한 시뮬레이션을 용접순서에 따라 용접변형 및 자중을 고려하여 유한요소해석을 ANSYS를 이용하여 수행하였다. 용접에 의한 변형은 실험에 의한 변형량을 이용한 등가강성에 따른 등가 하중을 사용하여 탄성적인 해석법을 수행하여 예측하였으며 선체 이중저 평블록을 패널 조립법에 근거한 조립순서에 따라 시뮬레이션을 수행하였다. 시뮬레이션을 통한 변형으로부터 조립순서에 따른 중간 제품의 형상의 변화에 의한 강성의 변화에 기인한 변형량의 차이를 확인 할 수 있었으며, 자중의 효과를 반드시 고려하여야 함을 확인 할 수 있었다.

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블록조립공장의 부하평준화를 위한 생산일정계획 (A Production Schedule for Load Leveling in a Block Assembly Shop)

  • 이재동;홍유신
    • 산업공학
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    • 제7권2호
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    • pp.75-85
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    • 1994
  • This paper presents a production scheduling model in a block assembly shop in shipbuilding industry. In a block assembly shop, the most important performance criterion is load leveling, which balances manpower and work area utilization through the planning horizon. The problem is formulated as a mixed-integer nonlinear programming(MINLP) problem of which objective function is to optimize load leveling. The developed MINLP problem can not be solvable due to computational complexity. The MINLP problem is decomposed into two stage mixed-integer linear programming (MILP) problems to obtain a good solution, but the decomposed MILP problems are still computationally intractable because of combinatorial complexity. Therfore, a heuristic method using linear programming is proposed to solve two stage MILP problems sequentially. The proposed heuristic generates a good production schedule within a reasonable computation time, and it is easily applicable for establishing the production schedule in a block assembly shop in shipbuilding industry.

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선박 블록 조립을 위한 센서 기반 원격 모니터링 (Sensor-based Remote Monitoring for Ship Block Assembly)

  • 이상돈
    • 한국콘텐츠학회논문지
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    • 제9권1호
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    • pp.73-80
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    • 2009
  • 본 논문은 선박 블록의 조립을 위한 센서 기반 원격 모니터링 방법 및 프로토타입 시스템의 구축에 대하여 기술한다. 제안한 접근 방법은 수작업이나 광학 측정장비를 사용하는 대신, 주요 계측 지점에 조립되는 블록간 거리 측정이 가능한 센서 모듈을 설치하고, 블록간의 조립 정확도에 대한 데이타를 전달받아 원격으로 모니터링할 수 있도록 하는 것이다. 이를 통해 블록 조립 및 탑재 과정에서 정합의 오차를 최소화시키므로써 효율적인 선박의 건조를 지원하도록 한다.

Block Copolymer Thin Films: Nanotemplates for New Functional Nanomaterials

  • Kim, Jin-Kon;Lee, Jeong-In;Yang, Seung-Yun
    • 한국고분자학회:학술대회논문집
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    • 한국고분자학회 2006년도 IUPAC International Symposium on Advanced Polymers for Emerging Technologies
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    • pp.81-82
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    • 2006
  • In this study, the applications of the block copolymer thin films are introduced. For this purpose, we first obtained cylindrical nanodomains in polystyrene-block-poly(methyl methacrylate) copolymer perpendicularly oriented to a substrate. Then, nanoporous templates were prepared after removing the PMMA nanodomains by UV treatment. By using electropolymerization, high density nanowire arrays of conducting polymer of poly(pyrrole) and poly( 3-hexyl thiopene) were obtained and their electric properties were measured. Also, these nanoporous thin films were found to be very useful for the separation of human Rhinovirus type 14 (HRV 14), major pathogen of a common cold in humans, from the buffer solution.

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선각 내업 가공작업의 공정계획과 일정계획의 통합화 방안 연구 (Integrated Process Planning and Scheduling for Machining Operation in Shipbuilding)

  • 조규갑;오정수;김영구
    • 한국정밀공학회지
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    • 제14권10호
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    • pp.75-84
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    • 1997
  • This paper describes the development of an integrating method for process planning and scheduling activities for block assembly in shipbuilding. A block is composed of several steel plates and steel sections with the predetermined shapes according to the ship design. The parts which constitute the block are manufac- tured by cutting and/or bending operations, which are termed as machining operation in this paper. The machining operation is the first process for block assembly which influences the remaining block assembly processes. Thus process planning and scheduling for machining operation to manufacture parts for block are very important to meet the assembly schedule in the shipyard. An integrating method for process plan- ning and scheduling is developed by introducing the concept of distributed process planning and scheduling composed of initial planning, alternative planning and final planning stages. In initial planning stage, nesting parts information and machining emthods are generated for each steel plate. In alternative plan- ning stage, machine groups are selected and workcenter dispatching information is generated. In final planning stage, cutting sequences are determined. The integrated system is tested by case study. The result shows that the integrated system is more efficient than existing manual planning system.

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A new block assembly method for shipbuilding at sea

  • Zhang, Bilin;Boo, Seung-Hwan;Kim, Jin-Gyun
    • Structural Engineering and Mechanics
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    • 제54권5호
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    • pp.999-1016
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    • 2015
  • In this paper, we introduce a new method for assembly of shipbuilding blocks at sea and present its feasibility focusing on structural safety. The core concept of this method is to assemble ship building blocks by use of bolting, gluing and welding techniques at sea without dock facilities. Due to its independence of dock facilities, shipyard construction capability could be increased considerably by the proposed method. To show the structural safety of this method, a bulk carrier and an oil tanker were employed, and we investigated the structural behavior of those ships to which the new block assembly method was applied. The ship hull models attached with connective parts are analyzed in detail through finite element analyses, and the cargo capacity of the bulk carrier is briefly discussed as well. The results of these studies show the potential for applying this new block assembly method to practical shipbuilding.

블록공중합체 자기조립제어를 통한 무결함 나노구조제작 (Directed Assembly of Block Copolymers for Defect-Free Nanofabrication)

  • 신동옥;정성준;김봉훈;이형민;박승학;;;김상욱
    • Korean Chemical Engineering Research
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    • 제46권1호
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    • pp.1-6
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    • 2008
  • 블록공중합체(block copolymer)는 각 고분자 블록의 상대적인 조성비와 분자량에 따라 구, 실린더, 라멜라 등의 다양한 자기조립 나노구조를 형성하는 것으로 알려져 있다. 최근에는 블록공중합체의 자기조립 나노구조를 이용하여 나노복합재료, 포토닉 크리스탈, 나노선, 자기저장매체, 플래시 메모리 소자 등에 적용하려는 연구들이 활발히 진행되고 있다. 그러나 자연적으로 형성되는 블록공중합체 나노구조는 수많은 결함구조들을 포함하고 있어 실제 소자 적용에 큰 걸림돌이 되고 있다. 블록공중합체 나노구조의 실제적인 응용을 위해서는 박막상태의 시료 내에서 나노구조의 배향과 배열을 원하는 형태로 조절할 수 있는 공정의 확립이 선행되어야 한다. 즉, 블록공중합체의 자기조립을 나노기술분야에 적용하기 위해서는 대면적으로 완벽히 제어된 블록공중합체 나노구조를 구현하는 것이 필요하다.