• Title/Summary/Keyword: Assembly Work

Search Result 517, Processing Time 0.027 seconds

A Model for Production Planning in a Multi-item Production System -Multi-item Parametric Decision Rule- (다품목(多品目) 생산체제(生産體制)의 생산계획(生産計劃)을 위한 모델)

  • Choe, Byeong-Gyu
    • Journal of Korean Institute of Industrial Engineers
    • /
    • v.1 no.2
    • /
    • pp.27-38
    • /
    • 1975
  • This paper explores a quantitative decision-making system for planning production, inventories and work-force in a multi-item production system. The Multi-item Parametric Decision Rule (MPDR) model, which assumes the existence of two types of linear feed-back rules, one for work-force level and one for production rates, is basically an extension of the existing method of Parametric Production Planning (PPP) proposed by C.H. Jones. The MPDR model, however, explicitly considers the effect of manufacturing progress and other factors such as employee turn-over, difference in work-days between month etc., and it also provides decision rules for production rates of individual items. First, the cost relations of the production system are estimated in terms of mathematical functions, and then decision rules for work-force level and production rates of individual items are establised based upon the estimated objective cost function. Finally, a direct search technique is used to find a set of parameters which minimizes the total cost of the objective function over a specified planning horizon, given estimates of future demands and initial values of inventories and work-force level. As a case problem, a hypothetical decision rule is developed for a particular firm (truck assembly factory).

  • PDF

Risk Analysis of Lifting Work for Risk Assessment of Modular Construction (모듈러 건축 현장의 위험성평가를 위한 양중작업 위험요소 분석)

  • Jun, Young-HUN;Kim, Kyoon-Tai;Jeon, Eun-Bi
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2021.05a
    • /
    • pp.291-292
    • /
    • 2021
  • In modular construction, it is insufficient for safety management of workers, and workers are still exposed to the risk of accidents due to work at high places for lifting and assembly work in modular construction sites. Therefore, it is necessary when preventive safety management through risk management of workers on modular construction sites. This study is a basic study for the risk assessment(checklist) of modular construction, and the purpose of this study is to analyze the risk factors of the module lifting work at the modular construction site. It is intended to identify the hazard risk factors and improvement measures of the existing lifting operation, by analyzing the case of the risk assessment of the existing RC method, and to identify the risk factors for each work process when lifting the module. In the future, the results of this study are expected to be utilized in the development of checklists for risk assessment as safety management plan for modular construction sites.

  • PDF

Development of a Real-Time Position Tracking System for a Manufacturing Process Based on a UWB Sensor Using a Kalman Filter (칼만필터를 적용한 UWB 센서기반 제조업 조립공정작업의 실시간 위치추적 시스템 개발)

  • Jeong, Seung-Hyun;Choi, Deuk-Sung
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.21 no.2
    • /
    • pp.627-633
    • /
    • 2020
  • Assembly process data can be gathered in real time in a manufacturing execution system (MES) server using proximity sensors, barcodes, RFID, ZigBee, Bluetooth, wireless sensor networks, etc. Although this is suitable for identifying process flow and checking production progress, it is difficult to trace the location of individual workers in real time for missing work or trajectories within the work area. To overcome this, the location and trajectory of the working tool can be analyzed in real time through a position tracking system of an operator's working tool. It can instruct the operator to perform a consistent working process. Productivity and quality improvement can be achieved by an alarming or blocking operator with possible assembly defects during the assembly process in real time. To this end, we developed a real-time tool position-tracking sensor system based on Ultra Wide Band (UWB) trilateration using a Kalman filter to eliminate mechanical vibration and radio communication noise.

Evaluation of Hand-Arm Vibration Exposure Level and Work Environment Satisfaction of Workers in Automobile Manufacturer Assembly Process (자동차 제조업체 조립공정 근로자의 국소진동 노출 수준 및 작업환경 만족도 평가)

  • Seong-Hyun Park;Mo-Yeol Kang;Seung Won Kim;Sangjun Choi
    • Journal of Korean Society of Occupational and Environmental Hygiene
    • /
    • v.33 no.2
    • /
    • pp.103-114
    • /
    • 2023
  • Objectives: This study was conducted to evaluate hand-arm vibration (HAV) exposure levels due to the use of power hand tools and to evaluate the determinants in the automobile assembly process. Methods: The exposure level to HAV was evaluated for 30 work lines in five assembly processes (body, engine, chassis, door, and design) that use air-powered tools and battery-powered tools and operate in circulation for two hours. The 2-hr equivalent energy vibration acceleration, A (2), of the task was measured. The 8-hr equivalent energy vibration acceleration, A (8), was estimated in consideration of the number of tasks that can be performed per day by each process. In addition, a survey on the working environment was conducted with workers exposed to vibration. Results: The geometric mean of the HAV exposure level, A (2), for a total of 30 tasks was 2.51 m/s2, and one case was 10.30 m/s2, exceeding TLV (2hr). The HAV exposure level of A (8) was evaluated from 1.03 m/s2 to 5.36 m/s2. A (2) showed a statistically significant difference (P<0.01) for each process, and the chassis process (GM=3.90 m/s2) was the highest. The larger the tool size and the longer the tool length, the higher was the vibration acceleration when using a battery-powered tool than an air-powered tool (P<0.01). Battery-powered tool users showed higher dissatisfaction on all items than did air-powered tool users. Conclusions: As a result of this study, it is necessary to implement a program to reduce the HAV exposure levels.

Quantity Management Model for Manufacturing and Assembly of Large-scale Modular Construction Projects during Construction Phase (대규모 모듈러 건축 프로젝트 현장 시공 시 공장 생산량 및 현장 시공량 관리 모델)

  • Choi, Onekyu;Lee, Hyunsoo;Park, Moonseo;Hyun, Hosang
    • Korean Journal of Construction Engineering and Management
    • /
    • v.19 no.1
    • /
    • pp.43-53
    • /
    • 2018
  • Modular construction can improve construction quality and accuracy through manufacturing process, and it allow massive production and cost savings by repeatedly producing the same unit. In particular, it is possible to reduce the time because the on-site work and the manufacturing process can be carried out at simultaneously. However, according to the modular construction project survey report, there is no significant difference regarding the average construction period between modular construction and conventional construction. This is due to schedule delay problems that occur during construction phase. Therefore, it is necessary to select alternatives to prevent schedule delay during on-site construction progressing. Especially, in case of large-scale modular construction project, on-site module assembly and manufacturing process are performed concurrently. Hence, identification of alternatives should be done at the co-occurrence by taking both manufacturing and on-site work process in to account. In this research, the management factors of large-scale modular construction project were identified through the IDEF0 modeling, and the quantity management model for manufacturing and assembly is developed. This will reduce the schedule delay problem that occurs in the progression on-site work of a large scale modular construction.

Producing Uniform High Illumination Large Area Backlight Systems with Long Life

  • Guzowski, Lawrence T.
    • 한국정보디스플레이학회:학술대회논문집
    • /
    • 2004.08a
    • /
    • pp.779-782
    • /
    • 2004
  • Establishing and maintaining optimum lamp operating temperature is critically important in backlight systems for large area displays. The information presented in this paper is based upon work completed for a tiled 37.5" AM LCD, plus projections for a 37.5", 42" & 50" monolithic display. Due to the size of the units, a requirement for highly collimated light and a requirement for high brightness, >550 nits at the display surface, significant wattage is required which generates high heat levels in the backlight display assembly and potentially, at the display rear surface. Uniformity of illumination becomes an important element in the system design because of the large area involved.

  • PDF

A study on the design of control unit for playback-type industrial robot (기억재생식 산업용로봇트의 제어부 설계에 관한 연구)

  • 송상섭;김승필;변증남
    • 전기의세계
    • /
    • v.29 no.7
    • /
    • pp.460-470
    • /
    • 1980
  • The design of a control unit for a playback-type industrial robot is studied. Implemented for the cylindrical-coordinate type industrial robot with 5 degrees of freedom, the control unit constructed for the study consists of (i) z-80 .mu.p-based .mu.-computer control system (ii) Teach-Box for work command, and (iii) various softwares for generating signals for servo driving unit and operating the robot as playback-type. Softwares are developed by using high level Basic Language and low level z-80 Assembly Language for ease of programming and speed of program execution. To show the effectiveness, and example is included.

  • PDF

Analysis on RCC characteristics of a planar 3 degrees-of-freedom mechanism with redundant joint compliances (잉여 관절 콤플라이언스를 활용하는 평면형 3자유도 메카니즘의 RCC 특성분석)

  • 김희국;이준용;이병주
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 1996.10b
    • /
    • pp.531-534
    • /
    • 1996
  • In this work, we investigate the characteristics of output compliance matrix of a planar 3 degree-of-freedom parallel mechanism when joint compliances are attached to the mechanism redundantly. It is shown by simulation that by attaching redundant joint compliances symmetrically to the mechanism, the translational and rotational compliances can be arbitrarily modulated within some ranges. This property could be effectively used in the control of the compliance characteristics of actively adjustable RCC devices.

  • PDF

Analysis on characteristics of antagonistic stiffness of the planar 3 degrees-of-freedom RCC mechanism (평면형 3 자유도 RCC 메카니즘의 상반효과로 인한 강성 특성 분석)

  • 이병주;김희국;이준용
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 1996.10b
    • /
    • pp.718-721
    • /
    • 1996
  • In this work, an effective stiffness generated by internal loading for a planar 3 degrees of freedom RCC mechanism is investigated. For this purpose, the internal kinematic analysis and antagonistic stiffness modeling for this mechanism are performed. It is shown that the antagonistic stiffness could be effectively created at the center of the mechanism in its symmetric configuration.

  • PDF

로보트를 이용한 컨베이어상에서의 연속 이동조립

  • 박용길;최현영;조형석;권대갑;곽윤근;김완수
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 1989.10a
    • /
    • pp.211-215
    • /
    • 1989
  • This paper describes a dynamic robotic assembly system in which an industrial robot executes peg-in-hole task in a moving state. As an effective means to synchronize the end-effector of the robot with the moving conveyor this work uses a control algorithm which is essentially a PID position control scheme combined with velocity feedforward loop. A RCC wrist is used for the inserting task and its force responses are investigated for various tracking conditions and inserting velocities through a series of experiments.

  • PDF