• Title/Summary/Keyword: Assembly Work

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Prediction of the welding distortion of large steel structure with mechanical restraint using equivalent load methods

  • Park, Jeong-ung;An, Gyubaek
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.9 no.3
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    • pp.315-325
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    • 2017
  • The design dimension may not be satisfactory at the final stage due to the welding during the assembly stage, leading to cutting or adding the components in large structure constructions. The productivity is depend on accuracy of the welding quality especially at assembly stage. Therefore, it is of utmost importance to decide the component dimension during each assembly stage considering the above situations during the designing stage by exactly predicting welding deformation before the welding is done. Further, if the system that predicts whether welding deformation is equipped, it is possible to take measures to reduce deformation through FE analysis, helping in saving time for correcting work by arresting the parts which are prone to having welding deformation. For the FE analysis to predict the deformation of a large steel structure, calculation time, modeling, constraints in each assembly stage and critical welding length have to be considered. In case of fillet welding deformation, around 300 mm is sufficient as a critical welding length of the specimen as proposed by the existing researches. However, the critical length in case of butt welding is around 1000 mm, which is far longer than that suggested in the existing researches. For the external constraint, which occurs as the geometry of structure is changed according to the assembly stage, constraint factor is drawn from the elastic FE analysis and test results, and the magnitude of equivalent force according to constraint is decided. The comparison study for the elastic FE analysis result and measurement for the large steel structure based on the above results reveals that the analysis results are in the range of 80-118% against measurement values, both matching each other well. Further, the deformation of fillet welding in the main plate among the total block occupies 66-89%, making welding deformation in the main plate far larger than the welding deformation in the longitudinal and transverse girders.

Network Analysis of Legislators and Committees based on bills in the 18th and 19th National Assembly, Korea (제 18대, 19대 대표발의안을 중심으로 본 국회의원 및 상임위원회의 입법활동에 대한 네트워크 분석)

  • Lee, Ji-Yeon;Jo, Hyun-Ju;Yoon, Ji Won
    • Journal of Digital Convergence
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    • v.12 no.2
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    • pp.11-25
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    • 2014
  • The purpose of this study is analyzing the network of the National Assembly based on the bill data in 18th, 19th National Assembly lawmakers submit to Committees. By using bipartite projection we find out a strong committee and understand the relationship of committees. We focused on bills that ten or more of the legislators propose and compare between the first opposition party and the ruling party, which accounts for more than 80% of the overall structure of the National Assembly. We point out an influential legislator and committee in the network. This result presents which committees and lawmakers have a significant effect on process of legislation. This work gives a reasonable source as qualified to judge whether the committee and legislators group enact positively or not.

Comparison of Operation Strategies Considering Costs in a Railway Vehicle Assembly Shop with Flow Line Layout (흐름라인 방식의 철도차량 의장공장에서 비용을 고려한 운영전략 비교)

  • Kim, Dong Ok;Shin, Yang Woo;Moon, Dug Hee
    • Journal of the Korea Society for Simulation
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    • v.31 no.3
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    • pp.23-34
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    • 2022
  • Due to the characteristics of the railway system, a fleet consists of multiple railway vehicles, and a project contract is made by supplying multiple fleets to the customer. If the project fails to meet the due date, the manufacturer must compensate for the delay to the customer. In this paper, we analyze the operation strategies of the railway vehicle manufacturing factory using simulation, in which the layout adopts the concept of the flow lines, and when shortages of parts are considered. If there is a shortage of parts, the subsequent assembly process cannot proceed due to the nature of the assembly process. Thus, in order to overcome this problem, three strategies for performing assembly work are presented when the events of shortages are occurred. We also compare the strategies with respect to reduce the total cost which includes labor costs and compensation costs for delay.

Development of Simple Prediction Model for Fillet Welding Deformation (필릿 용접변형에 대한 간이 예측 모델 개발)

  • 김상일
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.2
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    • pp.49-56
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    • 2003
  • The welding deformation of a hull structure in the shipbuilding industry is Inevitable at each assembly stage. The geometric inaccuracy caused by the welding deformation tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurateprediction method which can explicitly account for the influence of various factors on the welding deformation. The validity of the prediction method must be also clarified through experiments. This paper is aimed at deriving the simple prediction model for fillet welding deformations. For this purpose, the thermal elasto-plastic analysis varying the welding conditions and plate thickness has been performed. On the basis of numerical results, the formulae for angular distortion and transverse shrinkage have been derived through the regression analysis. Experimental work has been also carried out to clarify the validity of numerical results. It has been found that the numerical results show a good agreement with those of experiments

Verification of SARAX code system in the reactor core transient calculation based on the simplified EBR-II benchmark

  • Jia, Xiaoqian;Zheng, Youqi;Du, Xianna;Wang, Yongping;Chen, Jianda
    • Nuclear Engineering and Technology
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    • v.54 no.5
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    • pp.1813-1824
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    • 2022
  • This paper shows the verification work of SARAX code system in the reactor core transient calculation based on the simplified EBR-II Benchmark. The SARAX code system is an analysis package developed by Xi'an Jiaotong University and aims at the advanced reactor R&D. In this work, a neutron-photon coupled power calculation model and a spatial-dependent reactivity feedback model were introduced. To verify the models used in SARAX, the EBR-II SHRT-45R test was simplified to an ULOF transient with an input flowrate change curve by fitting from reference. With the neutron-photon coupled power calculation model, SARAX gave close results in both power fraction and peak power prediction to the reference results. The location of the hottest assembly from SARAX and reference are the same and the relative power deviation of the hottest assembly is 2.6%. As for transient analysis, compared with experimental results and other calculated results, SARAX presents coincident results both in trend and absolute value. The minimum value of core net reactivity during the transient agreed well with the reported results, which ranged from -0.3$ to -0.35$. The results verify the models in SARAX, which are correct and able to simulate the in-core transient with reliable accuracy.

ESTABLISHMENT OF SAFETY GUIDELINES FOR ELDERLY CONSTRUCTION WORKERS

  • Lee, Jeong-Cheol;Lee, Chan-Sik
    • International conference on construction engineering and project management
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    • 2009.05a
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    • pp.1237-1241
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    • 2009
  • With the average life expectancy increasing thanks to better standards of living and medical technology, the number of elderly construction workers in construction sites rises every year to surpass the 450 thousand people in the construction industry (24.7% of all employees in the construction industry). Similarly, the percentage of fatal accidents involving elderly workers has stood at 41~46 percent for the past five years; note that this is significantly higher than the other age groups, making safety measures for dealing with this issue a matter of urgency. This study sought to propose appropriate safety guidelines for elderly construction workers aged 50 years and over by examining the changes in their physical and psychological functions and through the subsequent analysis of the current status and causes of fatal accidents involving them. The guidelines targeted ferroconcrete construction where accidents occur quite often; construction was classified into mold construction, reinforcing rod construction, and concrete construction. Mold construction was further classified into preparation, carry-in, processing, assembly, and disassembly, and reinforcing rod construction, into preparation/transport and processing/assembly. Safety guidelines for each process were presented by dividing them into three aspects considering the changes in the physical and psychological functions according to their ages and type of accident causes: work environment improvement, machinery and equipment improvement, and work method improvement.

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Short-Time Production Scheduling and Parts Routing for Flexible Assembly Lines (유연한 조립 시스템의 단기 생산 스케듈링과 라우팅에 관한 연구)

  • Sin, Ok-Geun
    • The Transactions of the Korea Information Processing Society
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    • v.2 no.6
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    • pp.823-830
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    • 1995
  • A reactive piloting policy for Flexible Assembly Lines (FAL) is proposed, where the sequencing of the operations as well as the assignment of tasks to manipulators are not predetermined but driven by the actual state of the FAL For all work-in-process coming from a manipulator, the next destination is determined by minimizing a temporal criterion taking into account the time needed to reach the destination, the load of the manipulator to reach, the durati on of the operation to be completed in the destination manipulator, and the availability of product components in this manipulator. The purpose of proposed piloting policy is to manufacture a given quantity of products as rapidly as possible by balancing the amount of work allocated to manipulators and to reduce the efforts required for scheduling the production of short series of diversified products. After introducing the characteristics of assembly processes and FAL modelization, the proposed algorithm is evaluated by simulations. The simulations of the proposed algorithm showed satisfactory results.

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Study of fission gas products effect on thermal hydraulics of the WWER1000 with enhanced subchannel method

  • Bahonar, Majid;Aghaie, Mahdi
    • Advances in Energy Research
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    • v.5 no.2
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    • pp.91-105
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    • 2017
  • Thermal hydraulic (TH) analysis of nuclear power reactors is utmost important. In this way, the numerical codes that preparing TH data in reactor core are essential. In this paper, a subchannel analysis of a Russian pressurized water reactor (WWER1000) core with enhanced numerical code is carried out. For this, in fluid domain, the mass, axial and lateral momentum and energy conservation equations for desired control volume are solved, numerically. In the solid domain, the cylindrical heat transfer equation for calculation of radial temperature profile in fuel, gap and clad with finite difference and finite element solvers are considered. The dependence of material properties to fuel burnup with Calza-Bini fuel-gap model is implemented. This model is coupled with Isotope Generation and Depletion Code (ORIGEN2.1). The possibility of central hole consideration in fuel pellet is another advantage of this work. In addition, subchannel to subchannel and subchannel to rod connection data in hexagonal fuel assembly geometry could be prepared, automatically. For a demonstration of code capability, the steady state TH analysis of a the WWER1000 core is compromised with Thermal-hydraulic analysis code (COBRA-EN). By thermal hydraulic parameters averaging Fuel Assembly-to-Fuel Assembly method, the one sixth (symmetry) of the Boushehr Nuclear Power Plant (BNPP) core with regular subchannels are modeled. Comparison between the results of the work and COBRA-EN demonstrates some advantages of the presented code. Using the code the thermal modeling of the fuel rods with considering the fission gas generation would be possible. In addition, this code is compatible with neutronic codes for coupling. This method is faster and more accurate for symmetrical simulation of the core with acceptable results.

컨베이어 벨트를 이용한 혼합 모델 조립 라인에서의 미완료 작업량을 최소화하기 위한 제품 투입 순서 결정

  • 김시원;정봉주
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.10a
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    • pp.157-160
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    • 2000
  • This study is concerned with how to optimize the Input sequence of product models with sequence -dependent setup time in Mixed-Model Assembly Line (MMAL) using conveyor system. Usually MMAL consists of a number of stations linked by conveyor belt and each station has a work zone limited by upstream and downstream boundaries. To avoid improper interference between operators in the adjacent stations and excess of machine moving range, operators are forced to complete their operations within their predetermined work zone. In this study, our goal is to determine sequence of models for minimizing the total work unfinished within their work zone. A generalized formulation of the product sequencing problem in MMAL is presented and we developed an optimal procedure using Branch & Bound. Also we developed a heuristic procedure using local search.

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A Study on the 'Bowl Phenomenon' in Production Line Balancing (라인벨런싱에 있어서 'Bowl현상'에 대한 연구)

  • 오형재
    • Journal of the military operations research society of Korea
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    • v.22 no.2
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    • pp.113-125
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    • 1996
  • 'Bowl Phenomenon' refers to allocating the work loads to middle stages slightly less than the outer ones in a series production system. Millier and Boling(1966) first discovered that the output rate of a production line were obtained by deliberately unbalancing, like a bowl-shape, under certain circumstances. So far quite a many researches have been studied either theory-oriented or simulation-oriented on this topic. However the papers concerning assemble production line are rather rare possibly due to the system complexity. In this paper, a simulation work on a 6-node assembly line has been conducted with the help of SLAMSYSTEM software. The simulation results have been turned out that 1) the Bowl phenemenon is still valid in the given system, 2) buffer storage between the work stations are critical measure for determining the degree of work-load unbalancing.

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