• Proceedings of the Korean Operations and Management Science Society Conference
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• 1996.04a
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• pp.737-740
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• 1996

This paper suggests a boltzman machine neural network model to determine model input sequences in line balancing process of mixed model assembly line. We first present a proper energy function, next determine the value of parameters using simulation process.

• 제어로봇시스템학회:학술대회논문집
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• 2005.06a
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• pp.1118-1122
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• 2005

In order to keep production balance at a mixed-model assembly line and a painting line, large WIP(Work- In-Process) inventories are required between two lines. To increase the efficiency of line handling through reducing the inventories under this circumstance, this paper concerns with a sequencing problem for a mixed-model assembly line that includes a painting line where the uncertain elements regarding the defective products exist. Then, we formulate a new type of the sequencing problem minimizing the line stoppage time and the idle time with forecasting the supply time of the products from the painting line. Finally, we examine the effectiveness of the proposed sequencing through computer simulations.

• 제어로봇시스템학회:학술대회논문집
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• 1990.10a
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• pp.411-416
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• 1990

A modelling process of a robotic assembly cell and a method for analysis of the assembly cell operation through simulation are presented. An assembly cell including industrial robots is the subject of the model. The states of the assembly cell elements are taken as the state variables and the relationships between the states are described mathematically using the operators. An algorithm for the cell operation is developed from the relationships between the states and the information on the assembly task, and efficient analyses are performed by the simulation results.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 1996.06c
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• pp.228-237
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• 1996

On the basis of a brief introduction of the mechanized dry farming in Heilongjiang Province, the author states the developing process from the combination of single technics of farm machinery and agronomy to the technical assembly of high yield cultivation technics and its mathematical expression. According to the main temperature accumulated zones, 5 typical comprehensive technical assembly models for the mechanized cultivation technics and their agricultural machinery systems have been listed. They are, the Heihe " 261" wheat and soybean model : the Yi'an big ridge double row film mulching corn model : the Yongchang high yield mechanized soybean and other grain crops six year rotation model for Keshan state farms. The author conclude that the application of mechanized high yield cultivation technical assembly is the key point to transform the Heilongjiang province from big agriculture to strong agriculture, we have to take " high yield , high quality , high efficiency , s stain -ability and earning foreign currency" as the general target and carry out the corresponding policy and measures for the further development of agricuture.

• Journal of Mechanical Science and Technology
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• v.18 no.2
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• pp.230-239
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• 2004

A compact model approach of a network of spring elements for elastic loading is presented for the thermal deformation analysis of BGA package assembly. High-sensitivity moire interferometry is applied to evaluate and calibrated the model quantitatively. Two ball grid array (BGA) package assemblies are employed for moire experiments. For a package assembly with a small global bending, the spring model can predict the boundary conditions of the critical solder ball excellently well. For a package assembly with a large global bending, however, the relative displacements determined by spring model agree well with that by experiment after accounting for the rigid-body rotation. The shear strain results of the FEM with the input from the calibrated compact spring model agree reasonably well with the experimental data. The results imply that the combined approach of the compact spring model and the local FE analysis is an effective way to predict strains and stresses and to determine solder damage of the critical solder ball.

• Journal of Korean Institute of Industrial Engineers
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• v.23 no.3
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• pp.515-532
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• 1997

When balancing mixed model assembly lines (MMALs), workload smoothness should be considered on the model-by-model basis as well as on the station-by-station basis. This is because although station-by-station assignments may provide the equality of workload to workers, it causes the utilization of assembly lines to be inefficient due to the model sequences. This paper presents a genetic algorithm to improve the workload smoothness on both the station-by-station and the model-by-model basis in balancing MMALs. Proposed is a function by which the two kinds of workloads smoothness can be evaluated according to the various preferences of line managers. To enhance the capability of searching good solutions, our genetic algorithm puts emphasis on the utilization of problem-specific information and heuristics in the design of representation scheme and genetic operators. Experimental results show that our algorithm can provide better solutions than existing heuristics. In particular, our algorithm is outstanding on the problems with a larger number of stations or a larger number of tasks.

• Journal of Korean Institute of Industrial Engineers
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• v.24 no.2
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• pp.251-260
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• 1998

This paper deals with a simulated annealing neural network model for determining sequences of models inputted into a mixed model assembly line. We first present a energy function fitting to our problem, next determine the value of the parameters of the energy function using convergence ratio and the number of searched feasible solution. Finally we compare our model NMS with the modified Thomopoulos model. The result of the comparison shows that NMS and Thomopoulos offer a similar output in the problems having good smoothness.

• Journal of the Korean Operations Research and Management Science Society
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• v.26 no.4
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• pp.109-124
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• 2001

This paper presents a new method that can efficiently solve the integrated problem of line balancing and model sequencing in mixed model assembly lines (MMALs). Line balancing and model sequencing are important for an efficient use of MMALs. The two problems of balancing and sequencing MMALs are tightly related with each other. However, In almost all the existing researches on mixed-model production lines, the two problems have been considered separately. In this research, an endosymbiotic evolutionary a1gorithm, which is a kind of coevolutionary a1gorithm, is adopted as a methodology in order to solve the two problems simultaneously. This paper shows how to apply an endosymbiotic evolutionary a1gorithm to solving the integrated problem. Some evolutionary schemes are used In the a1gorithm to promote population diversity and search efficiency. The proposed a1gorithm is compared with the existing evolutionary algorithms in terms of solution quality and convergence speed. The experimental results confirm the effectiveness of our approach.

• Journal of Korea Society of Industrial Information Systems
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• v.15 no.3
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• pp.59-65
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• 2010

This paper proposes a modified heuristic mixed model assembly line (MMAL) balancing algorithm that provides consistent station assignments on a model by model basis as well as on a station by station. Basically, some of single model line balancing techniques are modified and incorporated to be fit into the MMAL. The proposed algorithm is based on N.T. Thomopoulos' [8] method and supplemented with several well proven single model line balancing techniques proposed in the literature until recently. Hoffman's precedence matrix [2] is used to indicate the ordering relations among tasks. Arcus' Rule IX [1] is applied to generate rapidly a fairly large number of feasible solutions. Consequently, this proposed algorithm reduces the fluctuations in operation times among the models as well as the stations and the balance delays. A numerical example shows that the proposed algorithm can provide a good feasible solution in a relatively short time and generate relatively better solutions comparing to other three existing methods.

• Industrial Engineering and Management Systems
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• v.7 no.2
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• pp.160-170
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• 2008

This paper proposes a mathematical model for converting conveyor assembly line to cellular manufacturing in complex production environments. Complex production environments refer to the situations with multi-products, variant demand, different batch sizes and the worker abilities varying with work stations and products respectively. The model proposed in this paper aims to determine (1) how many cells should be formatted; (2) how many workers should be assigned in each cell; (3) and how many workers should be rested in shortened conveyor line when a conveyor assembly line should be converted, in order to optimize system performances which are defined as the total throughput time and total labor power. We refer the model to a new production system. Such model can be used as an evaluation tool in the cases of (i) when a company wants to change its production system (usually a belt conveyor line) to a new one (including cell manufacturing); (ii) when a company wants to evaluate the performance of its converted system. Simulation experiments based on the data collected from the previous documents are used to estimate the marginal impact that each factor change has had on the estimated performance improvement resulting from the conversion.