• 제목/요약/키워드: As-cast

검색결과 2,043건 처리시간 0.022초

임계간 온도에서 열처리한 구상흑연주철의 미세조직 및 경도 예측 (Prediction of Microstructure and Hardness of the Ductile Cast Iron Heat-treated at the Intercritical Temperatures)

  • 서남혁;전준협;송수영;김종수;김민수
    • 한국주조공학회지
    • /
    • 제43권6호
    • /
    • pp.279-285
    • /
    • 2023
  • 본 연구에서는 임계간 온도 범위에서 열처리한 구상흑연주철의 열처리 온도에 따른 물성 예측을 위해, 인장강도 450 MPa 급 구상흑연주철을 다양한 온도에서 열처리한 후 공냉하여 물성 예측에 필요한 미세조직을 분석하고 브리넬 경도를 측정하였다. 임계간 온도 구간에서 열처리 온도가 증가할수록 구상흑연주철 내 페라이트 분율은 감소함과 동시에 펄라이트 분율은 증가하였으나, 흑연 구상화율 및 구상흑연입수는 주방상태에서 측정된 값과 유사하였다. 열처리한 구상흑연주철의 브리넬 경도는 열처리 온도가 증가할수록 점점 증가하였다. 측정된 합금 조성 및 각 안정상의 분율, 그리고 문헌에 알려진 구상흑연주철의 브리넬 경도 예측 모델을 활용하여 열처리 온도 별 구상흑연주철의 경도 값을 계산해 본 결과, 측정값과 매우 유사한 값을 얻을 수 있었다. 또한 열역학 계산을 통해 예측된 상분율을 활용하여 정확한 경도 예측이 가능할지 확인해보기 위해, 열처리 온도 별로 구상흑연주철 내 흑연, 페라이트 및 오스테나이트의 부피를 계산한 후, 이를 면적으로 변환하여 동일한 구상흑연주철의 경도 예측 모델에 적용하였다. 이렇게 열역학 계산과 경도 예측 모델을 동시에 활용하여 계산된 구상흑연주철의 경도 값은 실제 측정한 브리넬 경도 대비 최대 27의 오차 범위 내에서 유사한 값을 나타내었다.

구상흑연주철(球狀黑鉛鑄鐵)의 혼합조직(混合組織) 및 강인성(强靭性)에 미치는 합금원소(合金元素)와 특수열처리(特殊熱處理)의 영향(影響) (Effects of the Alloying Elements and Special Heat Treatment on the Multi-phase (Ferrite-Bainite-Martensite), Strength and Toughness in Ductile Cast Iron)

  • 김석원;이의권;심재환
    • 한국주조공학회지
    • /
    • 제13권5호
    • /
    • pp.432-440
    • /
    • 1993
  • Ductile cast iron has a good ductility and toughness than those of gray cast iron, because the shape of graphite is spheroidal. Also, it has been reported that, additional strengthening and toughening of the ductile cast iron can be obtainded from the proper combination of matrix structures by the heat treatment and addition of alloying elements. In this study the effect of special heat treatment and addition of alloying elements(Ni, Mo) on the multi-phase(ferrite-bainite-martensite) structures, strength and toughness of ductile cast iron were studied systematically. In water quenching from $770^{\circ}C$, the martensite volume(%) increased, but the ferrite volume(%) decreased with increment of Ni content. In as cast, pearlite volume(%) and hardness increased with increment of Mo and Ni contents. And with the increment of the destabilization austempering holding time, the bainite volume(%) increased but the martensite volume(%) decreased. As destabilization austempering holding time is same, bainite volume(%) decreased, martensite increased with the increment of Ni and Mo contents. The hardness and tensile strength decreased, but impact energy increased with the decrease of Ni and Mo contents, and increment of holding time of destabilization austempering treatment.

  • PDF

지렁이 분립과 질소질 비료의 혼합시용이 Orchardgrass의 생산성에 미치는 영향 (Effect on Mixed application of Earthworm Cast and N-Fertilizer on the Productivity in Orchardgrass(Dactylis glomerataL.))

  • 홍성호;김형기
    • 한국유기농업학회지
    • /
    • 제3권1호
    • /
    • pp.71-78
    • /
    • 1994
  • This experiment was conducted to investigate the effects of mixed application of earthworm cast and N-fertilizer on dry matter(DM) yield in orchardgrass(Dactylis glomerate L.). Experimental plot were designed by a randomized block design with 3 replications of six different treatments-Control(0:0), 100% earthworm cast(0:100), 3 levels of mixed application(25:75:, 50:50, 75:25) of earthworm cast and N-fertilizer, and 100% N-fertilizer(100:0)based on content (%) of nitrogen. The experiment was carried out from March to October, 1993, on the forage experimental field of Kon-Kuk Univ. in Seoul. The results obtained are summarized as follows: 1. Annual dry matter yield was significantly increased according to increasing of N-fertilizer 2. Dry matter yield for each treatment as cutting time was passing was decreased. However, dry matter yield was slightly increased at 75%, 50%, and 25% mixed application of earthworm cast at the third cutting time than the second cutting time(p<0.05). 3. concerning each treatment per cutting time, dry matter yield was higher at 100% N fertilizer than the other treatments at the first, second, and fourth cutting time except the third cutting time only(p<0.05). And according to decreasing of mixing ratio of N fertilizer, dry matter yield was decreased, too. 4. Dry matter yield of 100% earthworm cast was significantly higher than control at the fourth cutting time(p<0.05).

  • PDF

주철 소지상에 용융알루미늄 도금시 철 규소 및 아연의 영향 (Effects of Iron, Silicon and Zinc Contained in Molten Aluminum on Aluminizing of Cast Iron)

  • 최종술;문성욱
    • 한국표면공학회지
    • /
    • 제20권4호
    • /
    • pp.144-153
    • /
    • 1987
  • In the case of dipping the Ni-Resist cast iron into molten aluminum with iron content, the thickness of intermetallic compound was remarkably increased with increasing iron content. The thickness was shown by following equation in the range of 1-3% iron content; $x=22.5t^{1/2}+4.47{\cdot}t{\cdot}(Fe%)$. where, x is thickness(${\mu}m$), t the time (minute), Fe% the iron w/o. When the Ni-Resist cast iron was dipped into the molten aluminum containing zinc content, the intermetallic compound thickness was also increased with increasing zinc contents. And thickness was represented by the following equation in the range of 2-10% zinc content; $x=3.46t^{1/2}+0.27{\cdot}t{\cdot}(Zn%)$. However, in the case of dipping the Ni-resist cast iron into molten aluminum with silicon content, the thickness of intermetallic compound was decreased with increasing silicon content, as shown in the following equation; $x=7.17t^{1/2}-0.15{\cdot}t{\cdot}(Si%)$. The intermetallic compound formed onto Ni-Resist cast iron was identified to be $FeAl_3\;and\;Fe_3Al$. As the result of hardness measurement, the peak hardness appeared in the intermetallic compound at near interface of the cast iron and the compound.

  • PDF

Analysis on Constituent Elements and Microstructure of Fiberglass Splint and Cast

  • Ham, Joo Hyun;Jung, Han Suk
    • 한국재료학회지
    • /
    • 제31권8호
    • /
    • pp.433-438
    • /
    • 2021
  • In this study, microstructural characteristics and constituent elements of fiberglass splint and cast are examined using a scanning electron microscope and an energy dispersive X-ray spectrometer. As observed by the scanning electron microscope, fiberglass splint and cast had a porous structure with many bundles of fiberglass textures well assembled. Spaces between bundles of the fiberglass splint are triangular or elliptical shaped and the long-axis diameter is measured at about 1 mm. The thickness of fiber bundles covered with plaster is measured at 600 ㎛ and the diameter of a single strand of fiberglass is up to 10 ㎛. The thickness of the fiberglass bundle of the fiberglass splint is measured at about 700 ㎛. Spaces between bundles are formed in the shape of triangles with gentle edges and long-axis diameter of up to 1.4 mm, which is larger than that of the splint. The thickness of a single strand of fiberglass of the plaster-coated cast is 11.5 ㎛, which is thicker than that of fiberglass of the splint. As a result of analyzing constituent elements of the fiberglass cast and the splint with an energy dispersive X-ray spectrometer, Ca, Si, and Al components are identically detected. This result shows that the fiberglass cast has a smoother surface with hardened plaster than the fiberglass splint. The thickness of the fiberglass bundle and the thickness of a single strand of the fiberglass are also larger than those of the fiberglass splint.

고대 한반도 주조철기 열처리 기술에 대한 고찰 (A Study of Cast Ironware Heat Treatment Technique in Ancient Korea)

  • 최영민
    • 헤리티지:역사와 과학
    • /
    • 제53권1호
    • /
    • pp.168-183
    • /
    • 2020
  • 기원전 5세기부터 중국에서는 주조철기의 사용을 늘리기 위해 주조철기 특유의 취성(脆 性)을 제거하려 노력해 왔다. 그중 한 가지는 주조철기를 생산한 다음 별도의 가마에서 풀림열처리를 하는 기술이다. 이 기술은 조직 내 탄소를 응집하거나 제거해, 주조철기의 취성을 제거하고 단조(鍛造)를 가능하게 만드는 것이다. 풀림열처리 기술의 실체를 명확히 하기 위해 현재의 제철 기술 및 중국·일본의 연구 성과를 바탕으로 한반도 출토 고대 주조철기 가운데, 풀림열처리 기술이 확인된 가단주철제 주조철기를 검토하였다. 그 결과 원삼국시대 이전까지 가단주철제 주조철기는 모두 외부로부터 수입된 것으로 추정된다. 또한 일본 이시가미신궁에 소장 중인 칠지도가 한반도에서 제작된 것으로 본다면, 4세기에 들어서야 백제에서는 풀림열처리 기술을 확보했을 가능성이 있다. 하지만 당시에는 괴련철을 중심으로 철 생산이 이루어졌으며, 괴련철을 정련한 괴련강을 소재로 다량의 단조철기가 제작되었다. 또한 기존의 주조철기 중 주조괭이를 제외한 대부분의 주조철기가 단조철기로 대체되었다. 따라서 삼국시대까지 풀림열처리 기술은 많이 사용되지 못하였다. 하지만 통일신라시대에 들어서 철 생산 및 유통의 지역 거점인 장안리 유적에서 확인될 정도로 기술이 확산된 것을 확인하였다.

흡착제로서 분변토 재활용에 관한 연구 (A study on recycling of cast as adsorbent)

  • 손희정;전성균;하상안
    • 환경위생공학
    • /
    • 제15권3호
    • /
    • pp.44-49
    • /
    • 2000
  • The purpose of this research is to evaluate the adsorption capacity of casts for heavy metals. The casts were excreted by earthworm, Lumbricus rubellus, after having eaten the paper sludge. Various batch experiments on adsorption were performed to compare cast and activated carbon. The pH increase in solution due to extractives from cast was 1.3 and the cation exchange capacity which implies adsorption capacity for solubles is greater on activated carbon than on cast. According to the results of batch experiment, the removal rates of Pb, Cu, Cr, Zn using the activated carbon and casts as adsorbent were 98%, 93%, 94%, 89%, 82% and 95%, 90%, 88%,80%, 66%, respectivity, and this removal were achived less than 90 minutes. It can be said that casts is so good adsorbent as activated carbon is, although adsorption carbon was found to be some large than those of casts through Freundlich isotherm applied for adsorption of soluble. As a result on the experiment of isothermic adsorption from the mixed component solution in the batch, the order of preferable elements in heavy metal adsorption was found to be Pb>Cd>Cu>Cr>Zn on activated carbon, respectively.

  • PDF

Si3N4의 슬립물성과 Slip Cast Si3N4의 미세구조에 관한 연구 (Rheological Properties of Si3N4 Suspension and Microstructure of Slip Cast Si3N4)

  • 박정현;김진숙;박한수
    • 한국세라믹학회지
    • /
    • 제25권6호
    • /
    • pp.615-622
    • /
    • 1988
  • To develope good slip and microstructure of Si3N4 the knowledge of the interaction of particles in liquid systems is required. In this work polyethyleneimines was tested as a stabilizer for Si3N4-water system. The stability of slip dispersed with polyethyleneimines was good over a wide range of pH and concentrated slips with low viscosity could be cast. This work comprises a systematic investigation including determination of electrical mobility in order to estimate the particle surface charge, determination of sedimentation rate, as well as measurements of the viscosity as a function of dispersants, pH and shear rates. The influence of deflocculation on the microstructure of slip cast Si3N4 was discussed.

  • PDF

매니폴드 재질에 따른 열 해석 (Thermal Analysis According to Material of Manifold)

  • 조재웅;한문식
    • 한국기계가공학회지
    • /
    • 제8권3호
    • /
    • pp.33-37
    • /
    • 2009
  • Manifold could apply stainless steel with light weight and durability to improve fuel efficiency at automotive industry. This study is analyzed and compared by heat transfer and deformation according to the materials of cast iron and stainless steel. The heat transfer at manifold of cast iron at the distribution of heat temperature is more than that of stainless steel. But the value of maximum heat deformation in case of stainless steel is 1.5 times as great as that in case of cast iron. The value of maximum heat equivalent stress in case of stainless steel is 2.7 times as great as that in case of cast iron. This maximum stress at manifold is shown at the part assembled with engine body.

  • PDF

Mapping of the Porcine Calpastatin Gene and Association Study of Its Variance with Economic Traits in Pigs

  • Choi, B.H.;Lee, J.S.;Jang, G.W.;Lee, H.Y.;Lee, J.W.;Lee, K.T.;Chung, H.Y.;Park, H.S.;Oh, S.J.;Sun, S.S.;Myung, K.H.;Cheong, I.C.;Kim, T.H.
    • Asian-Australasian Journal of Animal Sciences
    • /
    • 제19권8호
    • /
    • pp.1085-1089
    • /
    • 2006
  • The objectives of this study were to confirm a location of the calpastatin (CAST) gene in chromosome 2 and to detect associations of genetic variations with economic traits in the porcine CAST gene as a candidate gene for growth and meat quality traits in pigs. Calpastatin is a specific endogenous inhibitor of calpains. The calpain protease system is ubiquitous, and is involved in numerous growth and metabolic processes. Three single nucleotide variations were identified within a 1.6 kb fragment of the porcine CAST gene and these polymorphisms were used for genetic linkage mapping. Linkage and QTL mapping were performed with the National Livestock Research Institute (NLRI) reference families using eight microsatellites and SNP makers in the CAST gene. The porcine CAST gene was mapped adjacent to the markers, SW395 and SW1695 on SSC2 with LOD scores of 15.32 and 8.50, respectively. According to the QTL mapping, a significant association was detected at 82 cM between SW395 and CAST-Hinf I for weight at the age of 30 weeks. In addition, an association study was performed with the $F_2$ animals of NLRI reference families for Hinf I, Msp I and Rsa I polymorphisms in the CAST gene. Two polymorphisms, CAST-Rsa I and CAST-Hinf I, showed significant correlation for growth traits at p<0.01 and p<0.05, respectively.