• Title/Summary/Keyword: Articulated Piston

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Forging Process Design of Articulated Piston for Diesel Engine (디젤 엔진용 Articulated Piston 단조 공정 설계)

  • 염성호;이병섭;서기석;노병래;홍성인
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.25-28
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    • 2003
  • The articulated piston that was used to more powerful diesel engine was composed by Al casted skirt part and steel forged crown part. this paper has the target to design the forging process of crown part. The parameters of piston design and forging process design were gotten based on work experience, experimental data, approximately calculated data and finite element analysis. Preform design parameter decided using the Taguchi method. Through this research, could design optimal shape of preform and produce prototype of the articulated piston

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A Study on the Optimization of Articulated Steel Forging Piston and 3D Analysis of Fluid Characteristics for Light Duty DI Diesel Engine (직접분사식 소형 디젤엔진의 3D 유동특성 및 분절형 스틸 단조 피스톤의 최적화에 관한 연구)

  • 김현철;박종호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.25-31
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    • 2004
  • In order to prepare for the large power diesel vehicle, the current trend of advanced nations is to shift from the aluminum alloy piston to the steel piston. In this research, a steel forging piston which replaces the aluminum alloy piston is developed to improve the power performance of the diesel engine. The three dimensional flow and combustion analysis of the target engine is conducted. Using the result of the analysis, the piston is optimized, and a prototype of the articulated steel forging piston is built. The reliability of the piston has been evaluated through durability test using a Hydropuls Test Machine for 300,000 km.

A Study on Forging Process about Preform of Articulated Piston for Diesel Engine (디젤 엔진용 분절 피스톤의 예비성형체 단조 공정 연구)

  • 염성호;이병섭;노병래;서기석;홍성인
    • Transactions of Materials Processing
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    • v.13 no.7
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    • pp.635-641
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    • 2004
  • Today the specific outputs of modern supercharger DI diesel engine for passenger cars reach values exceeding 50kw/1. By development of the articulated piston, specific output of up to 70kw/1 are sought. In doing so, peak cylinder pressure increases from the current 14-16MPa to 18-20MPa. The Articulated piston was composed Al cast skirt part and steel forged crown part. We have the target fer the design of forging process and die of the steel forged crown part. The design parameters of the forging process of the piston were obtained by the forging industry experiences and our experimental data and analysis result of finite element simulation. Especially, the design parameter of preform in blocker die was decided by finite element simulation using numerical package DEFROM3D. And also we can verify the design parameter by conducting visio-plasticity test using plasticine material. When we compared the results of analysis and experiment, a metal flow and load curve showed good agreement. Through this research, we could design optimal preform shape of articulated piston for this supercharged DI diesel engine.

A Study on the Process Development of Mono Steel Forged Piston for Diesel Engine (디젤 엔진용 일체형 스틸 단조피스톤 공정 개발에 관한 연구)

  • Yeom, Sung-Ho;Nam, Kyoung-O;Hwang, Doo-Soon;Kwon, Hyuk-Sun;Hong, Sung-In
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.3
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    • pp.44-50
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    • 2006
  • The mono steel forged piston was improved a mechanical strength of an aluminum piston and reduced the weight of a articulated piston. The mono steel forged piston was composed of forged crown part and forged skirt part and was completed by friction welding process of two forged parts. Forging process analysis and friction welding analysis was done by finite element simulation using numerical package DEFORM. The preform shape and the initial billet dimension were decided by maximum stress of the die, amount of the flash and filling of die. The upset length of friction welding variable was decided by the shape of the flash that was created by friction welding analysis. Through this research, we developed a forging process of the mono steel forged piston, and decided the design variables of friction welding.

CIRCULATION KINEMATICS IN NONLINEAR LABOROTORY WAVES (조파수로에서의 질량순환)

  • ;Robert T. Hudspeth
    • Proceedings of the Korea Water Resources Association Conference
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    • 1987.07a
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    • pp.223-234
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    • 1987
  • A weakly nonlinear solution is presented for the two-dimensional wave kinematics forced by a generic wavemaker of variable-draft. The solution is valid for both piston and hinged wavemakers of variable-draft that may be double articulated. The second-order propagating waves generated by a planar wave board are composed of two components; viz., a Stokes second-order wave and a second-harmonic wave forced by the wavemaker which travels at a different speed. A previously neglected time-independent solution that is required to satisfy a kinematic boundary condition on the wavemaker as well as a mixed boundary condition on the free surface is included for the first time. A component of the time-independent solution is found to accurately estimate the mean return current(correct to second-order) in a closed wave flume. This mean return current is usually estimated from kinematic considerations by a conservation of mass principle.

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