• 제목/요약/키워드: Arc zone

검색결과 294건 처리시간 0.026초

조선용강재의 부식피로와 전기방식에 관한 연구 (The study on corrosion fatigue and cathodic protection of the steel plates used for the shipbuilding)

  • 전대희;김원녕;이의호
    • Journal of Advanced Marine Engineering and Technology
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    • 제9권2호
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    • pp.126-142
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    • 1985
  • The plane bending corrosiion fatigue test for the welded metal parats was performed in the air and in the natural sea water with and without applying cathodic protection. The specimens tested were the weld of SM41 steel plates, SM58 steel plates and of SM41 to SM58, which were all prepared by submerged arc welding. The main results obtained from the experiment are summarized as follows: (1) In case with SM41 and SM58 steel plates, lower value of impact strength, higher value of hardness and more noble electrode potential were observed in the welded metal part than in the HAZ and base metal. Also the lowest hardness zone in the HAZ was observed with SM58 which was not found with SM41. In case with weld specimen of SM41 to SM58, the impact strength and the electrode potential of the welded metal part showed again the lowest and most noble value but the hardness value was located between those of SM41 and SM58 base metal. (2) In the fatigue test, the specimens tested in the air and under the cathodic protection were both cracked in a purely mechanical mode, but the specimens tested without cathodic protection were cracked by the combination of mechanical fracture and electro-chemical corrosion. (3) The corrosion fatigue limit of the welded metal parts of the specimen was increased by the cathodic protection. As the protection potential was varied down to -800 mV vs. SCE the fatigue limit was increased to the value tested in the air, and the maximum fatigue limit appeared at the -1, 000 - -1, 200 mV vs. SCE. However, as the protection potential was further decreased below -1, 200 mV vs.SCE, the fatigue limit of weld of SM58 and of SM41-SM58 joining was decreased but the limit was almost constant in the case of weld of SM41. (4) It is suggested that when designing steel ship the corrosion fatigue limit of welded metal parts should be stressed as a designing strength of the structure of steel ship in addition to the conventional basis considering simply tensile strength of steel and safety factor.

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경관생태학적 유역관리를 위한 토지이용 유형 분류 (A Landscape Ecological Classification based on Watershed Focusing Landcover Types)

  • 오정학;정성관;권진오;박경훈
    • 한국지리정보학회지
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    • 제10권4호
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    • pp.22-34
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    • 2007
  • 우리나라는 그 동안 국토를 이용하고 관리함에 있어 생태적 계획에 입각한 지속가능한 보전 및 관리보다는 효율성과 경제성을 중심으로 한 개발지향적 논리에 초점을 맞춤으로써 국토 환경보전에 커다란 기여를 하고 있는 농경지 및 산지면적이 지속적으로 감소하고 있는 추세이다. 지역생태계의 가치에 대한 생태학적 인식이 부족한 가운데 이루어진 일련의 지속적인 개발압력은 자연환경의 자정능력을 초과하는 환경압력으로 작용함에 따라 지역생태계의 건전한 물질순환과 에너지 흐름에 부정적인 결과를 초래하고 있다. 이에 본 연구에서는 기존의 물환경 문제해결을 위한 공간단위로서의 유역개념이 아닌 생태계를 평가하고 관리할 수 있는 공간 단위개념으로서 유역을 분석하기 위하여 다양한 경관요소가 혼재하고 있는 낙동강 유역권을 대상으로 경관구성 요소 중 토지이용을 중심으로 공간분석기법을 활용하여 서로 유사한 패턴을 보이는 유형으로 분류하고, 각 유형별 지역에 대한 특징을 분석하였다.

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교량용 후판 다층용접시 잔류응력과 변형에 미치는 루트간격의 영향 (Effects of Root Gap on Residual Stresses and Deformation in the Multi-Pass Weld of Thick Plates for Steel Bridge)

  • 장경복;김하근;강성수
    • Journal of Welding and Joining
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    • 제17권1호
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    • pp.88-96
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    • 1999
  • The effects of root gap on welding residual stress and deformation are dealt with the multi-pass weldment with three kinds(0, 6, 30mm) of root gap by F.E.M common code, and then compared with experiment data. In this analysis, an 100% ramp heat input model was used to avoid numerical convergence problem due to an instantaneous increase in temperature near the fusion zone, and the effect of a moving arc in a two dimensional plane was also included. During the analysis, a small time increment was applied in a period with instantaneous temperature fluctuation while a large time increment was used in the rest period. The residual stress is distributed as symmetric types and maximum value is also equivalent when the weldment with 0mm and 6mm root gap is welded. In the case of 30mm root gap welding, the distribution of the residual stress extends over a wide range as asymmetric types due to the built-up weld, and most of the residual stress is biased in the side of a built-up weld part. In case of 0mm gap welding and 6mm gap welding, a little angular distortion occurs, but the level of deformation is small. When the weldment with 30mm root gap is welded, the angular deformation of the asymmetric types, however, occurs larger than the other specimens. The experimental and the analytic results show good coincidence and indicate that the welding residual stress and deformation distribution of 30 mm root gap specimen may be asymmetric and the amplitude is larger than those of root gap specimen under standard.

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왕겨 연소기(燃燒機)를 이용(利用)한 온수(溫水)보일러 시스템 개발(開發) (I) -실험적(實驗的) 연구(硏究)- (Development of a Hot Water Boiler System with a Rice Hull Furnace)

  • 이용국;박승제;백풍기;노상하
    • Journal of Biosystems Engineering
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    • 제12권4호
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    • pp.31-43
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    • 1987
  • This study was performed to develop a hot water boiler system with small scale automatic rice hull furnace for the multi-purpose use in the farm. For the experiment a prototype hot water boiler system with rice hull furnace was fabricated, which was equipped with automatic hull feeder, igniter and ash removal device. Optimum operational conditions of the prototype: system were analyzed. The results arc summarized as follows. 1. The temperature measured right above the burning surface should be higher than $500^{\circ}C$ combustion. 2. The top zone of the combustion chamber was the most suitable location of the thermocouple to pick up the control temperature for the automatic operation of the rice hull furnace. 3. The content of carbon monoxide in the flue gas was increased with the filling height of burning material but it was less than 0.3 percent in volume in this experiment. When the filling height was expressed as the ratio of rice hull feed rate to the volume of the combustion chamber above the burning surface, the optimum ratio was about $150kg/m^3-h$. 4. The combustion efficiency of the prototype was higher than 95 percent when the feed rate was 1.1 to 2.3 kg/h and moisture content of rice hull was 22.4 percent (w.b.) or less. 5. It was estimated that the optimum operational conditions of the system were 1.3 to 2.0 kg/h in feed rate, 70 to 100 percent in excess air and 500 to $510^{\circ}C$ in control temperature. 6. The efficiency of coil heal exchanger increased with a decrease in feed rate of rice hull. When the rice hull feed rates were 1.1, 1.7 and 2.3 kg/h, the efficiencies of coil heat exchanger were about 34, 30 and 25 percent and heat transfer rates were 5.7, 7.6 and 8.8 MJ/h, respectively. When the flat plate heat exchanger was used in addition to the coil heat exchanger, the efficiency of the heat exchanger system increased to 48 percent.

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교통체계개선에 의한 화물교통 대기오염영향 저감방안 - 시흥시 시화국가산업단지를 중심으로 - (Comparative Study of Truck Traffic System Management for Reducing Air Pollution Impact - Forcusing on Sihwa National Industrail Complex, Siheung City -)

  • 이희관;김형철;권우택
    • 환경영향평가
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    • 제15권1호
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    • pp.23-33
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    • 2006
  • The factor of air pollution in a large industrial city is not only manufactories but also, activities related to trucks. Sihwa National Industrial Complex is located in Siheung City; due to the industries, more diverse activities related to trucks occur in Siheung City than other cities. In particular, the new residential area in Siheung City is close to the industrial complex; so, the damage of this residential area is expected that it would be more serious and vulnerable than other areas. The aim of this study is to analyze influence of the air pollution by a truck in Siheung City. ISCST3 Model and Arc View program were used for this study and Siheung City was divided into 1,000 meter by 1,000 meter grid to analyze. Furthermore, this study suggested two reduction controls of air pollution in Siheung City, and analyzed the results from these reduction managements. The results of the present condition showed that residences located in north of Sihwa Industrial Complex are influenced by air pollution material. Furthermore, air pollution by trucks has affected on the residents which is near the road in Siheung City. Therefore, this study suggested two reduction controls by the Traffic System Management. The first alternative plan is setting the truck traffic limitation zone in the road that is located in south of resident areas and many trucks traffic. Next, the second alternative plan is setting freight truck way on the most traffic road to enter the industrial complex. The reduction effect of the first alternative is good on the residential area. And, the second alternate about freight truck way is divided passenger cars into trucks. Therefore, there are increase of average speed and decrease of average concentration, and spatial reduction effects found in wide areas.

용융 Zn 합금에서 Fe합금의 PTA 오버레이 용접 금속간 상의 형성과 진행 (Formation and Progression of Intermetallic phase on Iron Base Alloy PTA weld overlay in Molten Zn Alloys)

  • ;백응률
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.95-95
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    • 2009
  • Zinc coatings provide the most effective and economical way of protecting steel against corrosion. There are three types of galvanizing lines typically used in production line in galvanizing industries,Galvanize (GI) coating (Zn-0.1-0.3%Al), Galfan coating (Zn-5%Al), Galvalume(GL) coating (45%Zn-Al). In continuous Galvanizing lines, the immersed bath hardware (e.g. bearings, sink, stabilizer, and corrector rolls, and also support roll arms and snout tip) are subjected to corrosion and wear failure. Understanding the reaction of these materials with the molten Zn alloy is becomes scientific and commercial interest. To investigate the reaction with molten Zn alloys, static immersion test performed for 4, 8, 16, and 24 Hr. Two different baths used for the static immersion, which are molten Zn and molten Zn-55%Al. Microstructures characterization of each of the materials and intermetallic layer formed in the reaction zone was performed using optical microscope, SEM and EDS. The thickness of the reaction layer is examined using image analysis to determine the kinetics of the reaction. The phase dominated by two distinct phase which are eutectic carbide and matrix. The morphology of the intermetallic phase formed by molten Zn is discrete phase showing high dissolution of the material, and the intermetallic phase formed by Zn-55wt%Al is continuous. Aluminum reacts readily with the materials compare to Zinc, forming iron aluminide intermetallic layer ($Fe_2Al_5$) at the interface and leaving zinc behind.

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600MPa급과 800MPa급 전용착금속의 미세조직에 따른 수소지연파괴 거동 (Microstructural Effects on Hydrogen Delayed Fracture of 600MPa and 800MPa grade Deposited Weld Metal)

  • 강희재;이태우;윤병현;박서정;장웅성;조경목;강남현
    • 대한금속재료학회지
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    • 제50권1호
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    • pp.52-58
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    • 2012
  • Hydrogen-delayed fracture (HDF) was analyzed from the deposited weld metals of 600-MPa and 800-MPa flux-cored arc (FCA) welding wires, and then from the diffusible hydrogen behavior of the weld zone. Two types of deposited weld metal, that is, rutile weld metal and alkali weld metal, were used for each strength level. Constant loading test (CLT) and thermal desorption spectrometry (TDS) analysis were conducted on the hydrogen pre-charged specimens electrochemically for 72 h. The effects of microstructures such as acicular ferrite, grain-boundary ferrite, and low-temperature-transformation phase on the time-to-failure and amount of diffusible hydrogen were analyzed. The fracture time for hydrogen-purged specimens in the constant loading tests decreased as the grain size of acicular ferrite decreased. The major trapping site for diffusible hydrogen was the grain boundary, as determined by calculating the activation energies for hydrogen detrapping. As the strength was increased and alkali weld metal was used, the resistance to HDF decreased.

해양플랜트용 후판강의 FCAW HAZ 미세조직과 샤르피 충격 특성의 상관관계 (Correlation between Microstructure and Charpy Impact Properties of FCAW HAZ of Thick Steel Plates for Offshore Platforms)

  • 이훈;이현욱;조성규;최동기;김형찬;권용재;이정구;신상용
    • 한국재료학회지
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    • 제29권8호
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    • pp.497-504
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    • 2019
  • In this study, the correlation between microstructure and Charpy impact properties of FCAW(Flux cored arc welding) HAZ(Heat affected zone) of thick steel plates for offshore platforms was investigated. The 1/4 thickness(1/4t) location HAZ specimen had a higher volume fraction of bainite and finer grain size of acicular ferrite than those of the 1/2 thickness (1/2t) location HAZ specimen because of the post heat effect during the continuous FCAW process. The Charpy impact energy at $-20^{\circ}C$ of the 1/4t location HAZ specimen was lower than that of the 1/2t location HAZ specimen because of the high volume fraction of coarse bainite. The Charpy impact energy at -40 and $-60^{\circ}C$ of the 1/2t location HAZ specimen were higher than those of the 1/2t location HAZ specimen because the ductile fracture occurred in the fine acicular ferrite and martensite regions. In the ductile fracture mode, the deformed regions were observed in fine acicular ferrite and martensite regions. In the brittle fracture mode, long crack propagation path was observed in bainite regions.

Influence of ultrasonic impact treatment on microstructure and mechanical properties of nickel-based alloy overlayer on austenitic stainless steel pipe butt girth joint

  • Xilong Zhao;Kangming Ren;Xinhong Lu;Feng He;Yuekai Jiang
    • Nuclear Engineering and Technology
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    • 제54권11호
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    • pp.4072-4083
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    • 2022
  • Ultrasonic impact treatment (UIT) is carried out on the Ni-based alloy stainless steel pipe gas tungsten arc welding (GTAW) girth weld, the differences of microstructure, microhardness and shear strength distribution of the joint before and after ultrasonic shock are studied by microhardness test and shear punch test. The results show that after UIT, the plastic deformation layer is formed on the outside surface of the Ni-based alloy overlayer, single-phase austenite and γ type precipitates are formed in the overlayer, and a large number of columnar crystals are formed on the bottom side of the overlayer. The average microhardness of the overlayer increased from 221 H V to 254 H V by 14.9%, the shear strength increased from 696 MPa to 882 MPa with an increase of 26.7% and the transverse average residual stress decreased from 102.71 MPa (tensile stress) to -18.33 MPa (compressive stress), the longitudinal average residual stress decreased from 114.87 MPa (tensile stress) to -84.64 MPa (compressive stress). The fracture surface has been appeared obvious shear lip marks and a few dimples. The element migrates at the fusion boundary between the Ni-based alloy overlayer and the austenitic stainless steel joint, which is leaded to form a local martensite zone and appear hot cracks. The welded joint is cooled by FA solidification mode, which is forming a large number of late and skeleton ferrite phase with an average microhardness of 190 H V and no obvious change in shear strength. The base metal is all austenitic phase with an average microhardness of 206 H V and shear strength of 696 MPa.

지상 라이다를 이용한 단기간 해빈과 해안사구의 지형변화 연구 (The short-term morphological changes of the beach and dune using by terrestrial LIDAR)

  • 신대섭;서종철
    • 한국지형학회지
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    • 제18권4호
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    • pp.283-296
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    • 2011
  • 경북 포항시 북구 송라면의 화진 해빈을 대상으로 지상 라이다를 이용하여 두 차례 측량한 후 단기간의 해빈과 해안사구 지형 변화를 분석하고 그 결과를 토대로 해빈의 역동성과 일반 이론의 적용 가능성을 검토하였다. 2010년 9월과 10월에 2회에 걸쳐 측량된 자료를 통해 10cm 간격의 고해상도 DEM과 음영기복도를 제작하였다. 그 결과 수 cm 단위의 해안 미지형을 파악할 수 있었고, 측정 시기에 따른 해안선의 위치와 해안지역의 면적 변화가 정확하게 확인되었다. DEM을 이용한 단면 분석에서는 북쪽 해빈의 비치페이스(beach face)가 침식 현상이 확인되었고, 남쪽 해빈에서는 중간 부분의 비치페이스(beach face)에서 퇴적 현상이 확인되었다. 또한 두 시기의 지형 단면은 파랑의 에너지 상태를 잘 반영하는 것으로 나타났다.