• Title/Summary/Keyword: Arc zone

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Ruby single crystal growth by the xenon-arc type floating zone method (Xenon-arc type floating zone법에 의한 루비 단결정 성장)

  • 정일형;임창성;오근호
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.7 no.4
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    • pp.521-527
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    • 1997
  • Ruby single crystals of 6-7 mm in dialneter and 20-25 mm in length were grown by the xenon-arc type floating zone method using a self-designed FZHY1, Calcination and sintering conditions were investigated and optimum growth conditions were established for controlling the factors such as growth rates, rotation speeds and cooling rates. Also the available energy levels of $Cr^{3+}$ were calculated from transmission data. The growth direction of the crystals was [1010] direction identified by Laue back reflection pattern. The distribution of refractive indices on the wafer of the grown crystals was homogeneous except for the edges of the wafer. The crystals could be used as a laser material with a wavelength of 693 nm and a metastate level.

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Effect of Welding Condition and Roller on Weldability of Al Coated Steel Sheet using Plasma Arc Welding (박판 알루미늄 도금강판의 플라즈마 용접성에 미치는 용접조건 및 롤러의 영향)

  • Lee, Tae-Woo;Park, Cheol-Ho;Kang, Nam-Hyun;Kim, Myung-Duk
    • Journal of Welding and Joining
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    • v.30 no.2
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    • pp.54-58
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    • 2012
  • Al-coated steel sheets with excellent heat and corrosion resistance are widely used in various applications. In welding of thin plate, some defects such as unmelted zone and metal-through occur easily in the beginning and ending of welding line. In the study, the welding defects in Al-coated steel sheets were investigated with respect to plasma arc current, height between Cu block and base metals, and using a roller to align the height of the base metal. Full penetration and voids free welds were obtained with a plasma arc current 52A and weld speed 2.3m/min. An unmelted zone increased and Ericshen rate decreased as the height between Cu block and base metal increased from 0 to 0.6mm. Using a roller moving ahead of the plasma arc, the length of unmelted zone decreased from 1.7mm to 0.5mm.

A Study on the Acoustic Emission Characteristics of Weld Heat Affected Zone in SWS 490A Steel(2) (SWS 490A 강의 용접 열영향부 음향방출 특성에 대한 연구(2))

  • Rhee, Zhang-Kyu;Woo, Chang-Ki
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.104-113
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    • 2006
  • The main objective of this study is to investigate the effect of compounded welding by using acoustic emission (AE) signals and doing a source location for weld heat affected zone (HAZ) through tensile testing. This study was carried out an SWS 490A high strength steel for electric shield metal arc welding, SMAW; $CO_2$ gas metal arc welding, GMAW($CO_2$); and gas tungsten arc welding, GTAW/TIG. Data displays are based on the measured parameters of the AE signals, along with environmental variables such as time and load. For instance, Gutenberg-Richter magnitude-frequency relationship (G-R MFR) offers useful b-value in data analysis. Namely event identification, source location gives the X- and Y-coordinates of the AE source. And K-means clustering analysis by Euclidean distance confirmed that was powerful to source location. Generally, strength of welded metal zone was stronger than strength of base metal. As the result, confirmed certainly that fracture is produced in HAZ instead of welded metal zone from source location.

Cogging of premium-quality Alloy 718 (고청정 Alloy718 잉고트 Cogging)

  • 박노광;염종택;임정숙;최상욱
    • Journal of the Korea Institute of Military Science and Technology
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    • v.6 no.4
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    • pp.159-166
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    • 2003
  • Microstructures and mechanical properties of VIM/VAR/VAR-processed Ni-based Alloy718 ingot were investigated. Vacuum arc remelting(VAR) results in chill grain zone, columnar grain zone, and equi-axed grain zone in the ingot due to the difference in local solidification processes. Different grain structures of the remelting ingot result in the different hot workability for the given cogging conditions. Experimental results on microstructural inhomogeniety and material flow behavior under billet cogging conditions were presented, and their potential effects on the billet cogging process are discussed.

A Study on the Acoustic Emission Characteristics of Weld Heat Affected Zone in SWS 490A Steel(1) (SWS 490A 강의 용접 열영향부 음향방출 특성 에 대한 연구(1))

  • 이장규;우창기;박성완;윤종희;조진호;김봉각;구영덕
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.113-120
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    • 2004
  • The object of this study is to investigate the effect of compounded welding through the AE(Acoustic Emission) characteristics for weld HAZ(Heat Affected Zone) under the static tensile test. This study was carried out an SWS 490A, high tension steel for electric shield metal arc welding(SMAW), $CO_2$ gas arc welding and TIG welding. Data displays are based on the measured parameters of the AE signals, along with environmental variables such as time and load. The accumulated AE event curve of HAZ definitely have the point of inflection subject to tensile test. The results of the tensile test of HAZ come out electric shield arc welding >$CO_2$ gas arc welding>TIG welding in case of single welding, but generally the tensile test of HAZ come out electric shield arc welding> TIG welding > $CO_2$ gas arc welding. These history plots give us useful and powerful information to analyze the results of material evaluation testing.

An Electrochemical Evaluation on the Corrosion of Weld Zone in Cold Arc Welding Process of the Cast Iron (주철의 냉간 아크용접시 용접부의 부식에 관한 전기화학적 평가)

  • Kim, Jin-Gyeong;Mun, Gyeong-Man
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.273-275
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    • 2005
  • Variation of hardness and corrosion potential of welding zone was investigated when cold arc welding of cast iron was carried out with a parameter of Ni electrode. Hardness of HAZ was the highest compared to other welding zone. And corrosion potential of HAZ was also more negative value than other welding zone. However there was not a proportional relation between hardness and corrosion potential. Local corrosion of HAZ was clearly appeared than other welding zone by small anode and large cathode in seal water solution.

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A Study on Weldability and Prediction of Nugget Shape in Dissimiar Metal Arc Spot Weld (이종 금속의 아크 스폿 용접성 및 접합부 형상 예측에 관한 연구)

  • Kim, Gi Sun;Jang, Gyeong Bok;Gang, Seong Su
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.184-184
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    • 2000
  • In this study, the lap welding between austenitic stainless steel and carbon steel was carried out using arc spot welding process and weldability of welded specimens was estimated. From the tensile-shear strength test, micro Vickers hardness test, and microstructure observation, specimen of 6.5mm(hole of upper plate) showed the best results in terms of tensile-shear strength and nugget shape. And there was an unmixed zone in fusion boundary between the carbon steel base metal and bulk weld metal. This zone had very thin width with the hard microstructure. The shape of weld nugget in arc spot welding of dissimilar metal welds was predicted by searching thermal history of a weld joint through a three-dimensional finite element model. From the numerical analysis, predicted the shape of weld nugget showed good agreement with the experiment(Received August 24, 1999)

A Study on Weldability and Prediction of Nugget Shape in Dissimilar Metal Arc Spot Weld (이종 금속의 아크 스폿 용접성 및 접합부 형상 예측에 관한 연구)

  • 김기순;장경복;강성수
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.57-63
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    • 2000
  • In this study, the lap welding between austenitic stainless steel and carbon steel was carried out using arc spot welding process and weldability of welded specimens was estimated. From the tensile-shear strength test, micro Vickers harness test, and microstructure observation, specimen of $psi6.5mm$(hole of upper plate) showed the best results in terms of tensile-shear strength and nugget shape. And there was an unmix zone in fusion boundary between the carbon steel base metal and bulk weld metal. This zone had very width with the hard microstructure. The shape of weld nugget in arc spot welding of dissimilar metal melds was predicted by searching thermal history of a weld joint through a three-dimensional finite element model. From the numerical analysis, predicted the shape of weld nugget showed good agreement with the experiment.

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Microstructure and Mechanical Properties of Clad(A4045/A3003) Al Alloy by Gas Tungsten Arc Welding (가스텅스텐아크 용접한 클래드(A4045/A3003) 알루미늄 합금의 기계적성질 및 미세조직)

  • Kim, Ki-Bin;Gook, Jin-Seon;Yoon, Dong-Ju;Kim, Byung-Il;Lee, Il-Cheon
    • Journal of Welding and Joining
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    • v.26 no.4
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    • pp.73-78
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    • 2008
  • In this paper, research was the variation of microstructure and mechanical properties of clad(A4045/A3003) Al alloy sheet by gas tungsten arc welding. Tensile properties of the gas tungsten arc welding joint decreased because of the softened heat affected zone(HAZ). The hardness of HAZ was lower than that of base metal, because relieved the work hardening effect of the welding heat. Hardness distribution of the weld zone with the base metal appears similarly, but the hardness of HAZ decreased remarkably. The microstructure in the weld zone of A4045 clad layer was formed a coarse columner grains of Si-rich. In the case of large weld heat input, the Si of the A4045 were diffused and until A3003 weld zone they decreased the strength.

An Electrochemical Evaluation on the Corrosion of Weld Zone in Cold Arc Welding of the Cast Iron

  • Moon, Kyung Man;Kim, Jin Gyeong;Lee, Myung Hoon;Kim, Ki Joon
    • Corrosion Science and Technology
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    • v.7 no.2
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    • pp.134-137
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    • 2008
  • Cold arc welding of cast iron has been widely used with repair welding of metal structures. However its welding is often resulted in the galvanic corrosion between weld metal zone and heat affected zone(HAZ) due to increasing of hardness. In this study, corrosion properties such as hardness, corrosion potential, surface microstructures, and variation of corrosion current density of welding zone with parameters of used electrodes for cast iron welding were investigated with an electrochemical evaluation. Hardness of HAZ showed the highest value compared to other welding zone regardless of kinds of used electrodes for cast iron welding. And its corrosion potential was also shifted to more negative direction than other welding zone. In addition, corrosion current density of WM in polarization curves was qualitatively smaller than that of HAZ. Therefore galvanic corrosion may be apparently observed at HAZ. However galvanic corrosion may be somewhat controlled by using an optimum welding electrode.