• Title/Summary/Keyword: Arc state

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Development of Fuzzy Controller for Stabilizing the Arc State in Gas Metal Arc Welding (GMA 용접에 있어서 아크 안정화를 위한 퍼지제어기 개발에 관한 연구)

  • Kang, Moon-Jin;Lee, Se-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.152-160
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    • 1999
  • The weld quality of $CO_2$ arc welding is closely related to the arc stability. As the characteristics of the arc are excessively complex and nonlinear, it is not easy to make the arc model as mathematical form and to control the arc state to be stabilized. This paper was aimed to estimate the arc stability and to control for stabilizing the arc state in short circuit metal transfer mode of $CO_2$ arc welding. For these purposes, the behaviors of arc stability was investigated at different welding conditions using Mita's arc stability index, and the fuzzy control algorithm which uses the arc stability index as control imput and the arc voltage as control output was developed. In the control of the arc stability, the experiments of two cases were performed; the case of setting an initial welding voltage arbitrarily, the case of the step change in workpiece shape. Obtained results were as follows; Mita's arc stability index was able to be estimated qualitatively in the case of using the inverter type welding power source and the control performance for stabilizing the arc status was excellent in the case of existing step change disturbance.

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Development of the Index for Estimating the Arc Status in the Short-circuiting Transfer Region of GMA Welding (GMA용접의 단락이행영역에 있어서 아크 상태 평가를 위한 모델 개발)

  • 강문진;이세헌;엄기원
    • Journal of Welding and Joining
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    • v.17 no.4
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    • pp.85-92
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    • 1999
  • In GMAW, the spatter is generated because of the variation of the arc state. If the arc state is quantitatively assessed, the control method to make the spatter be reduced is able to develop. This study was attempted to develop the optimal model that could estimate the arc state quantitatively. To do this, the generated spatters was captured under the limited welding conditions, and the waveforms of the arc voltage and of the welding current were collected. From the collected waveforms, the waveform factors and their standard deviations were produced, and the linear and non-linear regression models constituted using the factors and their standard deviations are proposed to estimate the arc state. the performance test to the proposed models was practiced. Obtained results are as follow. From the results of correlation analysis between the factors and the amount of the generated spatters, the standard deviations of the waveform factors have more the multiple regression coefficients than the waveform factors. Because the correlation coefficient between T and {TEX}$T_{a}${/TEX}, and s[T] and s[{TEX}$T_{a}${/TEX}] was nearly one, it was found that these factors have the same effect to the spatter generation. In the regression models to estimate the arc state, it was fond that the linear and the non linear models were also consisted of similar factors. In addition, the linear regression model was assessed the optimal model for estimating the arc state because the variance of data was narrow and multiple regression coefficient was highest among the models. But in the welding conditions which the amount of the generated spatters were small, it was found that the non linear regression model had better the estimation performance for the spatter generation than the linear.

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A Study of Estimation of the Arc Stability in Short-circuition Transfer Region of GMA Welding Using Multi-layer Perceptrons (다층 신경회로망을 이용한 GMA 용접 단락이행영역에서의 아크 안정성 평가)

  • 강문진;이세헌;엄기원
    • Journal of Welding and Joining
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    • v.17 no.5
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    • pp.98-106
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    • 1999
  • In GMAW, the spatters are generated according to the variation of the arc. Of the arc is stable, Few spatters are generated. But if unstable, too many spatters are generated. So, this means the spatters are dependent on the arc state. The aim of this study is to accurately estimate the arc state. To do this, the generated spatters were captured under the some welding conditions, and the waveforms of the arc voltage and welding current were collected. From the collected signals, the waveform factors and their standard deviations were extracted. Using these factors as input parameters of multi-layer artificial neural network, the learning for the weight of the generated spatters is performed and the estimation results to the real spatter are assessed. Obtained results are as follow: the linear correlation coefficient between the estimated result and the real spatters was 0.9986. And although the average convergence error was set 0.002, the estimated error to the real spatter was within 0.1 gr/min at each welding condition. In the estimation for the weight generated spatters, the result with multi-layer neural network was far better than with multiple regression analysis. Especially, even though under the welding condition which the arc state is unstable (the spatter is generated much more), very excellent estimation performance was shown.

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Comparison of Arc Control Ability as a Function of Configuration of Spiral Type VI Contacts by Measuring Arcing Time (아크지속시간 측정을 통한 나선형 VI 전극의 전극배치에 따른 아크제어 성능비교)

  • Kim, byoung-Chul;Park, Hong-Tae;Oh, Ill-Sung;Lim, Kee-Joe
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.22 no.2
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    • pp.184-190
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    • 2009
  • One of the purposes of arc control is to change its state to the diffuse state before current zero as soon as possible. This can provide optimal conditions for full extinction of arc by minimizing the quantity of residual plasma between contacts near current zero. TRV(transient recovery voltage) occurs at current zero at the same time with current interruption. If there is substantial residual plasma near current zero it can cause 'post arc current' by the interaction of its conductance with TRV. In this paper, arc control ability as a function of configuration of spiral type VI contacts was compared on the criteria of the time taken for arc to reach to the diffuse state.

Development of Arc Detection Algorithm for 50 kW Photovoltaic System (50kW 태양광 설비의 아크 검출 알고리즘 개발)

  • Kim, Sang-Kyu;Lee, Chang-Sung;Ji, Pyeong-Shik
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.67 no.1
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    • pp.27-32
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    • 2018
  • In this paper, we developed an algorithm to detect arc of PV power plant through frequency analysis. For arc detection based on frequency analysis, the filter should be designed to emphasize the difference between the arc state and the normal state. Therefore, in this paper, we analyzed the arc detection performance according to various filter structures. The arc detection algorithm developed in this paper extracts the filtering signal on current by using various filters and then calculates the frequency components and total energy using the FFT. In the final step, the arc is detected using the calculated energy magnitude. In order to verify the performance of the proposed arc detection algorithm, experiments were conducted on 51 kW solar inverters connected to power line. Through various experiments, it was confirmed that the proposed method effectively detects the arc.

Theoretical Analysis of Steady State Low Current Arcs in Dual Flow Nozzles

  • Song, K.D.;Shin, Y.J.;Lee, H.S.;Kim, K.S.
    • Proceedings of the KIEE Conference
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    • 1992.07b
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    • pp.952-957
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    • 1992
  • When the circuit-breaker switches off, an electric arc is established between the contacts. It is very important to understand the arc characteristics for the design of a circuit breaker. This article describes the theoretical analysis of the arc characteristics by means of energy integral method when convection dominated low current arcs are produced in the dual-airflow nozzle of a model interrupter. In order to investigate the arc radius, the average electric field strength and the arc voltage, the arc column is divided into two regions, and then the energy conservation equation is applied to the arc in each region together with the axial cold flow mass flux function, steady-state mass balance equation and Ohm's law. The results show good agreements with those of other researchers.

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Development of Fault Detector for Series Arc Fault in Low Voltage DC Distribution System using Wavelet Singular Value Decomposition and State Diagram

  • Oh, Yun-Sik;Han, Joon;Gwon, Gi-Hyeon;Kim, Doo-Ung;Kim, Chul-Hwan
    • Journal of Electrical Engineering and Technology
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    • v.10 no.3
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    • pp.766-776
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    • 2015
  • It is well known that series arc faults in Low Voltage DC (LVDC) distribution system occur at unintended points of discontinuity within an electrical circuit. These faults can make circuit breakers not respond timely due to low fault current. It, therefore, is needed to detect the series fault for protecting circuits from electrical fires. This paper proposes a novel scheme to detect the series arc fault using Wavelet Singular Value Decomposition (WSVD) and state diagram. In this paper, the fault detector developed is designed by using three criterion factors based on the RMS value of Singular value of Approximation (SA), Sum of the absolute value of Detail (SD), and state diagram. LVDC distribution system including AC/DC and DC/DC converter is modeled to verify the proposed scheme using ElectroMagnetic Transient Program (EMTP) software. EMTP/MODELS is also utilized to implement the series arc model and WSVD. Simulation results according to various conditions clearly show the effectiveness of the proposed scheme.

Steady State Analysis of Nozzle Ablation Under High Temperature and High Pressure Arc Plasma (고온ㆍ고압 아크 플라즈마 하에서의 정상상태 노즐용삭 해석 기술)

  • 이병윤;송기동;정진교;박경엽
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.52 no.9
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    • pp.395-399
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    • 2003
  • In this paper, physical phenomena which are related to the high temperature and high pressure arc plasma generated during the fault current interruption by SF6 gas circuit breakers are reviewed. In particular, in order to analyze nozzle ablation induced by the heats transferred to the surface of the poly-tetrafluoroethylene(PTFE) nozzle through arc radiation, a governing equation for the calculation of PTFE concentration is added to the governing equations for SF6 arc Plasma analysis. The proposed method is applied to the steady state analysis of $SF_6$ arc plasma generated by direct current taking account of the nozzle ablation and the results are presented.

Characteristics on Arc Waveform and RMS of Current by Conductive Powder (도전성 분말에 의한 아크전류의 파형 및 실효값 특성)

  • Kim, Doo Hyun;Kang, Yang Hyun
    • Journal of the Korean Society of Safety
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    • v.28 no.3
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    • pp.63-68
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    • 2013
  • This paper is aimed to make an analysis on characteristics of the parallel arc waveform and RMS of current at the electrical tracking state by conductive powder. In order to achieve the goal in this paper, field state investigation at metal processing companies in Chung-Nam province area was conducted. With the field state investigation, conductive powder were collected from metal processing companies. By experiment on electrical connector(breaker, connector) over which the conductive powder were scattered, arc waveform and RMS of current were measured. The measured waveform and RMS(root-mean-square) of current were analyzed to describe characteristics and patterns of electrical arc by the conductive powder. It was proved that conductive powder on electrical connector can flow electrical current enough to make electrical fire with high thermal energy. Also the change of sine waveform and RMS of current can be used to find out relationship between electrical fire and fault signal by conductive powder. The results obtained in this paper will be very helpful for the prevention of electrical fires occurred at the metal processing companies.

Analysis Of Dielectric Recovery Characteristics for $SF_6$ Gas-Blast AFC ($SF_6$아크의 절연회복특성 해석)

  • Song, Gi-Dong;Lee, Byeong-Yun;Park, Gyeong-Yeop;Park, Jeong-Hu
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.51 no.6
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    • pp.273-284
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    • 2002
  • In this paper, computer simulations of the physical Phenomena occurring in the arc region before and after current zero were carried out to evaluate the dielectric recovery characteristics of two types of double-flow nozzles. A commercial CFD Program "PHOENICS" is used for the simulation and the user-coded subroutines to consider the arcing phenomena were added to this program by the authors. The computed results were verified by the comparison with the test results presented by the research group of BBC. In order to investigate the state of the arc region after current zero, the simulation was carried out with four steps. They are cold gas flow analysis, steady state arc simulation, transient arc simulation before current zero, transient hot gas flow simulation after current zero. The semi-experimental arc radiation model is adapted to consider the radiation energy transport and Prandtl′s mixing length model is employed as the turbulence model. The electric field and the magnetic field were calculated with the same grid structure used for the simulation of the flow field. The streamer criterion was introduced to evaluate the dielectric recovery characteristics after current zero. Compared with the results obtained by assuming the current zero state in the former studies, it has been found that the results obtained by considering the state before current zerowere more accurate.