• Title/Summary/Keyword: Arc current controller

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Dynamic Characteristics Improvement of Three-phase PWM Converter for Arc Welding Machine Using Feedforward Compensator (전향보상기를 이용한 아크용접기용 3상 PWM 컨버터와 동특성 향상)

  • 구영모;최해용;목형수;최규하;김규식;원충연
    • The Transactions of the Korean Institute of Power Electronics
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    • v.5 no.5
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    • pp.419-426
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    • 2000
  • Generally diode rectifier has been used as Preregulator of arc- welding machine. Its defect is the generation of high current harmonics which result In utility pollution. In this parer, using the three-phase PWM converter, the input performance of arc-welding machine is improved by increasing the input power factor. When the diode rectifier in the arc-welding machine is replaced with three-phase PWM converter, PWM converter should control DC voltage of the output side. If PI controller is used for the output DC voltage regulator, the output DC voltage has high ripple voltage due to the instantaneous load variation in the arc-welding machine. In this paper, the feedforward compensator has been introduced to reduce the DC voltage ripple. It lessens the influence of load current which is the disturbance of the output DC voltage regulator. Theoretical prediction of this analysis has been verified by comparing with experimental data

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A Study on Welding Performance Improvement of $CO_2$ Inverter Arc Welding Machine by Short Circuiting Delay Control and Arc Reignition Detection Control (단락지연제어 및 아크재생검출제어에 의한 $CO_2$ 인버터 아크 용접기의 용접성능향상에 관한 연구)

  • 고재석;김길남;채영민;이승요;이명언;최규하
    • The Transactions of the Korean Institute of Power Electronics
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    • v.7 no.3
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    • pp.272-280
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    • 2002
  • The recent research topics on $CO_2$ arc welding power supplies are focused mainly on the reduction of spatter generation. The method for reducing the spatters can be approached in several ways: finding the new materials fur consumable electrode and shielding gases, researching on the circuit topology and the controller. In this paper, the metal transfer and several control methods for the $CO_2$ GMAW were described. And it was proposed and compared with other schemes that the control method for reducing spatter by controlling the welding current when short-circuit and re-ignition.

Neuro-Fuzzy Contro of Weld Pool Size in Arc Welding Robot System (1st Report : Fuzzy Control of Weld Pool Size) (아크용접 로보트시스템에서 용융지크기의 뉴로-퍼지 제어)

  • Jeon, Euy-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.89-95
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    • 1997
  • Welding technique is widely applied to general industry such as pressure vessel for chemical plant, pipe system, heavy industry, and automobile. There are some points which must be considered when robot system is used in welding automation process for productivity improvement. Welding quality is governed by heat input, and this quantity can be different according to shape, property, and thick of material . For desired heat input , weld input parameters such as welding voltage, current, and welding velocity must be determined with those consideration. Until now these parameters have been determined mainly by experience of operator. In this study, the size of welding zone was predicted by fuzzy rules were constructed from the relation between welding variables and weld pool size. Inverse model method which welding control input for welder is determined with optimum voltage and current by fuzzy controller is validatied by computer simulation.

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Development of High speed Pulsed MAG Welder and the Evaluation of Weldablility (펄스MAG방식의 350A급 고속박판용접기의 개발과 용접성 평가)

  • Kim, T.J.;Kim, E.S.;Byun, Y.B.;Goo, H.H.;Kim, S.H.;Cho, S.M.;Lee, H.S.
    • Proceedings of the KIEE Conference
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    • 1999.07f
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    • pp.2502-2504
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    • 1999
  • In $CO_2$ arc welding, which is generally used for steel Panel of chassis parts, spatters cause many troubles. This paper represents the Pulse MAG arc welding to limit spatter generation, which is controlled output current instantaneously. And the system designed in this Paper is the digital controller using DSP.

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Operating Method of Network Interpolation for Motion Control Device (모션 제어장치의 네트워크 보간 운전방법)

  • Kwak, Gun-Pyong
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.8
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    • pp.713-718
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    • 2002
  • Motion controllers are essential components for operating industrial equipments. Compared with general industrial controllers, motion controllers allow motion control requiring greater speed and precision. This paper presents a method for controlling multi-axes motors via industrial networks. To achieve a line or arc interpolation, the master system delivers instructions to slave systems connected to the network. The network instruction transmitted from the master controller is re-interpolated by the individual slaves through sub-interpolators. The re-interpolated feedrate information is transmitted to the motion control loop in which the current position and the reference position are then calculated. In this way, the interpolation driving between control units is achieved via industrial networks.

Analysis of Lead in Blood using SR(self-reversal) and $D_2$ Arc Background Correction Methods (SR 바탕보정법과 $D_2$ 바탕보정법에 의한 혈액 중 Pb 분석)

  • Lee, Seokki;Kim, Poongzag
    • Analytical Science and Technology
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    • v.7 no.4
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    • pp.427-434
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    • 1994
  • For the analysis of the relatively volatile lead in blood by GFAAS(graphite furnace atomic absorption spectrophotometer), one can not raise the ashing temperature beyond certain degree due to the elevation of the baseline. Previous investigations showed that background is stabilized when the ashing temperature is raised to $700^{\circ}C$ using a matrix modifier. In this study, same result was obtained at the ashing temperature of around $550^{\circ}C$ even when the matrix modifier is not used and only Triton X-100 is used as a diluent, on an instrument which is equipped with both temperature and current controller(Shimadzu, AA-6501S) and thus the temperature control is fast and accurate. Background correction methods of $D_2$ arc and SR(self reversal) were reviewed. The results show that the absorbance is higher for the $D_2$ arc method, but the background correction is higher for the SR method.

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Acoustic-Resonance Reduction of Metal Halide Lamps Using Amplitude Modulation (진폭변조에 의한 메탈핼라이드 램프의 음향공명 감소)

  • 이치환
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.14 no.5
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    • pp.43-49
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    • 2000
  • In this paper, a new control method is presented to reduce acoustic resonance phenomena of metal halide lamps with electronic ballasts. A behavior of frequency controlled resonant inverter is analyzed and the transfer function is obtained. An integrator as a current controller for ballast is employed. By using both a disturbance of the lamp power and spread spectrum effects for reducing acoustic resonance, an amplitude modulation is done by using the current controller with 200[Hz] sinusoidal wave. Arc stabilities of MH 250[W] lamps are studied with changing the modulation index. Experiments with two MH 250[W] lamps, made by different manufacturers, showed the validity of the proposed method.

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Design of Single Loop Output Voltage Controller for 3 Phase PWM Inverterl (3상 PWM 인버터의 단일루프 전압제어기 설계)

  • 곽철훈;최규하
    • The Transactions of the Korean Institute of Power Electronics
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    • v.8 no.6
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    • pp.561-568
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    • 2003
  • There arc two ways in the output voltage control method in PWM inverters. One Is double loop voltage control composed of inner current control loop and outer voltage control loop.'rho other is single loop voltage control method composed of voltage control loop only. It's characteristics shows lower performance in case of high output impedance than double loop voltage control. However, in case of low output impedance, it shows good control performance in all load ranges than double loop voltage control. In this paper, the rule and the gain of single loop voltage control have been developed analytically and these were verified through computer simulation and experiment.

A family of Continuous Conduction Mode with Quasi Steady State Approach based on the General Pulse Width Modulator

  • Ala Eldin Abdallah;Khalifa Eltayed
    • Proceedings of the IEEK Conference
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    • 2002.06b
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    • pp.369-372
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    • 2002
  • This paper presents a family of continuous conduction mode with constant-switching pulse width modulator controllers. Unified implementation of quasi steady state approach for various DC-DC converters topoiogies is illustrated. The property and control low for quasi-state approach will be discussed in this paper. The different procedures will be discussed in details with different results for five commonly used DC-DC converters. Both trailing and leading edge pulse width modulation are used. Leading edge modulation can some times lead to simpler control circuitry as will be demonstrated in some circuits. These controllers do not require the multiplier in the voltage feed back loop, error amplifier in the current loop and rectified line voltage sensor, which are needed by traditional control methods. Controller examples and design arc analyzed.

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A Study on Fault Prediction Algorithm and Failure Instance Analysis of Electric Power Relay (전력릴레이 고장사고 사례분석 및 고장예측 알고리즘 연구)

  • Kim, Yong-Kyu;Kwak, Dong-Kurl;Lee, Seung-Chul
    • Proceedings of the KIPE Conference
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    • 2015.07a
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    • pp.15-16
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    • 2015
  • According to 2014 fire statistical yearbook in the National Fire Data System, a main cause of fire is electrical fire except carelessness fire. Joint/contact badness is the one of the main cause of electrical fire. Furthermore, power relays which are used in electric panel board, motor control center and automation controller, are main element of automation system in the industry field. Overload, voltage unbalance and open-phase due to joint/contact badness of terminal make electric accidents or electrical fires. In order to prevent joint/contact badness of terminal, this paper proposes a sensing circuit of chattering, tracking, arc current, voltage unbalance and open-phase etc. Some experimental tests of the proposed apparatus confirm practicality and validity of the theoretical results.

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