• Title/Summary/Keyword: Angle-Ply Laminate

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Composite material optimization for heavy duty chassis by finite element analysis

  • Ufuk, Recep;Ereke, Murat
    • Advances in Automotive Engineering
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    • v.1 no.1
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    • pp.41-59
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    • 2018
  • In the study, investigation of fiber- reinforced composite materials that can be an alternative to conventional steel was performed by finite element analysis with the help of software. Steel and composite materials have been studied on a four axle truck chassis model. Three-dimensional finite element model was created with software, and then analyzes were performed. The analyses were performed for static and dynamic/fatigue cases. Fatigue cases are formed with the help of design spectra model and fatigue analyses were performed as static analyses with this design spectra. First, analyses were performed for steel and after that optimization analyses were made for the AS4-PEEK carbon fiber composite and Eglass-Epoxy fiber composite materials. Optimization of composite material analyzes include determining the total laminate thickness, thickness of each ply, orientation of each ply and ply stacking sequence. Analyzes were made according to macro mechanical properties of composite, micromechanics case has not been considered. Improvements in weight reduction up to %50 provided at the end of the composite optimization analyzes with satisfying stiffness performance of chassis. Fatigue strength of the composite structure depends on various factors such as, fiber orientation, ply thickness, ply stack sequence, fiber ductility, ductility of the matrix, loading angle. Therefore, the accuracy of theoretical calculations and analyzes should be correlated by testing.

Modelling and FEA-simulation of the anisotropic damping of thermoplastic composites

  • Klaerner, Matthias;Wuehrl, Mario;Kroll, Lothar;Marburg, Steffen
    • Advances in aircraft and spacecraft science
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    • v.3 no.3
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    • pp.331-349
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    • 2016
  • Stiff and light fibre reinforced composites as used in air- and space-craft applications tend to high sound emission. Therefore, the damping properties are essential for the entire structural and acoustic engineering. Viscous damping is an established and reasonably linear model of the dissipation behaviour. Commonly, it is assumed to be isotropic and constant over all modes. For anisotropic materials it depends on the fibre orientation as well as the elastic and thermal material properties. To portray the orthogonal anisotropic behaviour, a model for unidirectional fibre reinforced plastics (frp) has been developed based on the classical laminate theory by ADAMS and BACON starting in 1973. Their approach includes three damping coefficients - for longitudinal damping in fibre direction, damping transversal to the fibres and shear based dissipation. The damping of a laminate is then accumulated layer wise including the anisotropic stiffness. So far, the model has been applied mainly to thermoset matrix materials. In this study, an experimental parameter estimation for different thermoplastic frp with angle ply and cross ply layups was carried out by measuring free vibrations of cantilever beams. The results show potential and limits of the ADAMS/BACON damping criterion. In addition, a possibility of modelling the anisotropic damping is shown. The implementation in standard FEA software is used to study the influence of boundary conditions on the damping properties and numerically estimate the radiated sound power of thin-walled frp parts.

Effect of agglomerated zirconia-toughened mullite on the mechanical properties of giant cane fiber mat epoxy laminated composites

  • Sahu, Pruthwiraj;Parida, Sambit Kumar;Mantry, Sisir
    • Structural Engineering and Mechanics
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    • v.70 no.2
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    • pp.233-243
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    • 2019
  • This paper depicts the development and characterizations of laminated composites made with cellulosic giant cane (Arundinaria gigantea) fiber mats and epoxy resin. Zirconia-toughened mullite (ZTM) is used as a filler material in the laminated composite which was prepared from sillimanite through plasma processing technique. The mechanical characterizations of this composite have been carried out as per ASTM standards to evaluate its usability as a structural material. The effects of varying weight percentages of the filler and two different fiber orientations namely, angle-ply [$+45^{\circ}/-45^{\circ}/+45^{\circ}$] and balanced cross-ply [$0^{\circ}/90^{\circ}/0^{\circ}$] on the physical and mechanical properties such as density, microhardness, impact strength, tensile strength and interlaminar shear strength of the layered composite specimens have been investigated. The study indicates that the inclusion of zirconia-toughened mullite in the composite laminate as filler improves its mechanical properties. Moreover, the use of giant cane fiber mat in the laminate is more eco-friendly than the synthetic fibers. This research also helps in generating additional data to enrich the repository of natural fiber reinforced laminated composites.

Penetration Characteristic of CFRP laminate shell by the curvature -A focus of fracture mode by the penetration- (곡률을 고려한 CFRP 복합재 적층쉘의 관통특성 -관통에 의한 파괴모드를 중심으로-)

  • 조영재;김영남;심재기;양인영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1434-1439
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    • 2004
  • CFRP composite materials have wide application in structure materials of airplane, ships, and aero space vehicles because of their high strength and stiffness. This paper is to study the effects of curvature and orientation angle on the penetration characteristics of CFRP laminate shell. They are staked with 8 Ply specimens [0$_2$/90$_2$]$_{s}$, [0/90$_2$/0]$_{s}$ and the stacked of outer plates degree with 12 Ply specimens [0$_3$/90$_3$]$_{s}$, [0$_2$/90$_2$/0]$_{s}$ and [90$_3$/0$_3$], [90$_2$/0$_2$/90]S. They are manufactured to varied curvature radius (R=100,150,200mm and $\infty$). They are cured by heating to the appropriate harding temperature(13$0^{\circ}C$) by mean of a heater at the vaccum bag of the autoclave. Test specimens were prepared with dimensions 100mm$\times$140mm. When the specimen is subjected to transverse impact by a steel ball, the velocity of the steel ball was measured both before and after impact by determining the time for it to pass two ballistic-screen sensor located a known distance apart. In general, kinetic energy after impact-kinetic energy before impact rised in all specimens. This study observed a fracture mode inside the specimen after a penetration test using a digital camera and it examined a fracture mode and a penetration mode to stack of outer orientation angle and curvature.rvature.

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Natural Frequencies of Laminated Composite Plates Attached Point Mass Under an Uniform Axial-Loading (등분포 축하중을 받고 첨가질량이 재하된 적충복합판의 고유진동수)

  • Park, Jae-Sean;Hong, Chang-Woo;Lee, Jung-Ho;Lee, Joo-Hyung
    • Journal of Industrial Technology
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    • v.19
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    • pp.235-243
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    • 1999
  • Vibration analysis for some of simple supported antisymmetric composite laminated plate loaded uniformly distributed axial force and attached mass was carried out. Because it is complicated to analysis this type of plate by theory of antisymmetric laminate, possibility for application of theory of special orthotropic laminate was studied, and natural frequency of laminated plate attached mass was calculated. Stiffness $B_{16}$, $B_{26}$, $D_{16}$, $D_{26}$ for this type of antisymmetric laminated plate converge on zero as the number of ply increases and it is possible to use classical theory by reason that considered plate has quasi-homogeneity without relevance to variation of angle. Difference between results by theory of antisymmetric and special orthotropic laminate is 0.36~1.96%, therefore it is convenient to analyze this by use of theory of special orthotropic laminate. When composite laminated plate with attached mass is analyzed range that was able to neglect self-weight of plate was proposed.

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A study on the dynamic characteristics of the cord-rubber laminates rectangular plate by finite element method (유한요소법을 이용한 코오드-고무 복합판의 동적특성에 관한 연구)

  • 김두만;김항욱
    • Journal of the korean Society of Automotive Engineers
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    • v.8 no.2
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    • pp.51-64
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    • 1986
  • There has been considerable interest over the last twenty years in the subject of the elastic properties of the cord-rubber laminate. This has been due to the rather intensive study of the composites materials characteristics brought about by the increased use of rigid composites materials characteristics brought about by the increased use of rigid composites in many structural applications. The object of this study is to obtain the natural frequencies and modes of the simply supported cord-rubber laminate plates prior to the study on the analysis of the dynamic properties of the pneumatic tire. To obtain these natural frequencies and modes, the 12 degrees of freedom orthotropic rectangular plate finite elements are developed. By using classical lamination theory, the stress-strain relations are represented. The governing equation for the finite element is derived by energy method. To find the natural frequencies and modes, he eigenvalues and corresponding eigenvectors are computed by the well known Jacobi power method. In order to verify the capability of this present finite element, the results of the specially orthotropic plate and the angle-ply laminate plate are compared with the analytical solution. The analytical and numberical results are in good agreement. The following problems of the simply supported plate are analyzed by the present finite element. a) the natural frequencies and mode shapes of the cord-rubber laminate plate for various aspect ratio. b) The natural frequencies and mode shapes of the orthotropic plate with the rectangular hole in its center.

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Natural Frequencies of Laminated Composite Plates with Attached Mass Under an Uniform Axial-Loading (등분포 축하중을 받고 첨가질량이 재하된 적층복합판의 고유진동수에 관한 연구)

  • Hong, Chang-Woo;Kim, Kyeong-Jin
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.4 no.4
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    • pp.181-190
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    • 2000
  • Vibration analysis for some of simple supported antisymmetric composite laminated plate loaded uniform axial-loading and attached mass was carried out. Because it is complicated to analyze this type of plate by theory of antisymmetric laminate possibility for application of theory of special orthotropic laminate was studied, and natural frequency of laminated plate attached mass was calculated. Stiffness $B_{16}$, $B_{26}$, $D_{16}$, $D_{26}$ for this type of antisymmetric laminated plate converge on zero as the number of ply increases and it is possible to use classical theory by reason that considered plate has quasi-homogeneity without relevance to variation of angle. Difference between results by theory of antisymmetric and special orthotropic laminate is 0.36~1.96%, therefore it is convenient to analyze this by use of theory of special orthotropic laminate. When composite laminated plate with attached mass is analyzed range that Was able to neglect self-weight of plate was proposed.

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Structural Dynamic System Reconstruction (구조물 동적시스템 재현기법)

  • Kim, Hyeung-Yun
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.4
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    • pp.308-312
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    • 2002
  • To determine the natural frequencies and damping ratios of composite laminated plates, we present an officient modal parameter estimation technique by developing residual spectrum based structural system reconstruction. The modal parameters can be estimated from poles and residues of the system transfer functions, derived from the state space system matrices. From vibration tests on cross-ply and angle-ply composite laminates, the natural frequencies and damping ratios can be estimated using the modal coordinates of the structural dynamic system reconstructed from the experimental frequency response functions. These results are compared with those of finite element analysis and single-degree-of-freedom curve fitting.

Analytical Algorithm Predicting Compressive Stress-Strain Relationship for Concrete Confined with Laminated Carbon Fiber Sheets

  • Lee, Sang-Ho;Kim, Hyo-Jin
    • Computational Structural Engineering : An International Journal
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    • v.1 no.1
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    • pp.39-48
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    • 2001
  • An analytical compressive stress-strain relationship model for circular and rectangular concrete specimens confined with laminated carbon fiber sheets (CFS) is studied. Tsai-Hill and Tsai-Wu failure criteria were used to implement orthotropic behavior of laminated composite materials. By using these criteria, an algorithm which analyzes the confinement effect of CFS on concrete was developed. The proposed analytical model was verified through the comparison with experimental data. Various parameters such as concrete strength, ply angle, laminate thickness, section shape, and ply stacking sequences were investigated. Numerical results by the proposed model effectively simulate the experimental compressive stress-strain behavior of CFS confined concrete specimens. Also, the pro-posed model estimates the compressive strength of the specimen to a high degree of accuracy.

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Implementation of a micro-meso approach for progressive damage analysis of composite laminates

  • Hosseini-Toudeshky, H.;Farrokhabadi, A.;Mohammadi, B.
    • Structural Engineering and Mechanics
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    • v.43 no.5
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    • pp.657-678
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    • 2012
  • The mismatch of ply orientations in composite laminates can cause high interlaminar stress concentrations near the free edges. Evaluation of these interlaminar stresses and their role in the progressive damage analysis of laminates is desirable. Recently, the authors developed a new method to relate the physically based micromechanics approach with the meso-scale CDM considering matrix cracking and induced delamination. In this paper, the developed method is applied for the analysis of edge effects in various angle-ply laminates such as $[10/-10]_{2s}$, $[30/-30]_{2s}$ and $[45/-45]_{2s}$ and comparing the results with available traditional CDM and experimental results. It is shown that the obtained stress-strain behaviors of laminates are in good agreement with the available experimental results and even in better agreement than the traditional CDM results. Variations of the stresses and stiffness components through the laminate thickness and near the free edges are also computed and compared with the available CDM results.