• Title/Summary/Keyword: Aluminum space frame

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Structural Analysis and Optimization of a Low Speed Vehicle Body (저속차량 차체의 구조해석 및 구조최적설계)

  • 신정규;심진욱;황상진;박경진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.4
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    • pp.68-78
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    • 2003
  • Recently, low speed vehicle (LSV) is beginning to appear for various usages. The body of the LSV is usually made of the aluminum space frame (ASF) type rather than the monocoque or unitary construction type. A pa.1 of the reason is that it is easier to reduce mass efficiently while the required stiffness and strength are maintained. A design flow for LSV is proposed. Design specifications for structural performances of LSV do not exist yet. Therefore, they are defined through a comparative study with general passenger automobiles. An optimization problem is formulated by the defined specifications. At first, one pillar which has an important role in structural performances is selected and the reinforcements of the pillar are determined from topology optimization to maximize the stiffness. At second, the thicknesses of cross sections are determined to minimize the mass of the body while design specifications are satisfied. The optimum solution is compared with an existing design. The optimization process has been performed using a commercial optimization software system, GENESIS 7.0.

Optomechanical Design and Structural Analysis of Linear Astigmatism Free - Three Mirror System Telescope for CubeSat and Unmanned Aerial Vehicle

  • Han, Jimin;Lee, Sunwoo;Park, Woojin;Moon, Bongkon;Kim, Geon Hee;Lee, Dae-Hee;Kim, Dae Wook;Pak, Soojong
    • The Bulletin of The Korean Astronomical Society
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    • v.46 no.1
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    • pp.38.3-38.3
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    • 2021
  • We are developing an optomechanical design of infrared telescope for the CubeSat and Unmanned Aerial Vehicle (UAV) which adapts the Linear Astigmatism Free- Three Mirror System in the confocal off-axis condition. The small entrance pupil (diameter of 40 mm) and the fast telescope (f-number of 1.9) can survey large areas. The telescope structure consists of three mirror modules and a sensor module, which are assembled on the base frame. The mirror structure has duplex layers to minimize a surface deformation and physical size of a mirror mount. All the optomechanical parts and three freeform mirrors are made from the same material, i.e., aluminum 6061-T6. The Coefficient of Thermal Expansion matching single material structure makes the imaging performance to be independent of the thermal expansion. We investigated structural characteristics against external loads through Finite Element Analysis. We confirmed the mirror surface distortion by the gravity and screw tightening, and the overall contraction/expansion following the external temperature environment change (from -30℃ to +30℃).

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A Study on Fabrication of Monolithic Lightweight Composite Electronics Housing for Space Application (우주용 일체형 경량 복합재료 전자장비 하우징 제작에 관한 연구)

  • Jang, Tae Seong;Seo, Jung Ki;Rhee, Juhun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.12
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    • pp.975-986
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    • 2013
  • This paper dealt with the fabrication and performance evaluation of the electronics housing made of lightweight composite materials, aiming at the enhancement of satellite mass savings by replacing conventional aluminum alloy widely used for satellite avionics with lightweight composite material. For this purpose, a fabrication process was designed to overcome low machinability of CFRP and to minimize the post-treatment. The composite housing with grid-stiffened and monolithic frame was made using co-curing method. Its performance was also evaluated regarding endurance, stiffness, thermal conductivity, electrical grounding, EMI protection and radiation shielding. The composite housing can provide the considerable mass savings over the aluminum housing with same dimension.

Soil Deformation Tracking in Model Chamber by Targetless Close-Range Photogrammetry (무타겟 사진측량 기반 모형 토조 내 지반 변위 측정)

  • Lee, Chang No;Oh, Jae Hong
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.37 no.6
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    • pp.555-562
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    • 2019
  • This paper presents soil deformation measurement in model chamber based on photogrammetry. We created an aluminum framed acrylic model chamber with soil inside and applied photogrammetry to measure soil deformation caused by loading tests. The soil consists of 40% black and 60% regular sand to create image contrast in soil images. In preprocessing, the self camera calibration was carried out for IOPs (Interior Orientation Parameters), followed by the space resection to estimate EOPs (Exterior Orientation Parameters) using control points located along the aluminum frame. Image matching was applied to measure the soil displacement. We tested different matching window sizes and the effect of image smoothing. Experimental results showed that 65x65 pixels of window size produced better soil deformation map and the image smoothing was useful to suppress the matching outliers. In conclusion, photogrammetry was able to efficiently generated soil deformation map.

A study on the comparison of a steel building with braced frames and with RC walls

  • Buyuktaskin, Almila H. Arda
    • Earthquakes and Structures
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    • v.12 no.3
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    • pp.263-270
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    • 2017
  • In this study, two geometrically identical multi-storey steel buildings with different lateral load resisting systems are structurally analyzed under same earthquake conditions and they are compared with respect to their construction costs of their structural systems. One of the systems is a steel structure with eccentrically steel braced frames. The other one is a RC wall-steel frame system, that is a steel framed structure in combination with a reinforced concrete core and shear walls of minimum thickness that the national code allows. As earthquake resisting systems, steel braced frames and reinforced concrete shear walls, for both cases are located on identical places in either building. Floors of both buildings will be of reinforced concrete slabs of same thickness resting on composite beams. The façades are assumed to be covered identically with light-weight aluminum cladding with insulation. Purpose of use for both buildings is an office building of eight stories. When two systems are structurally analyzed by FEM (finite element method) and dimensionally compared, the dual one comes up with almost 34% less cost of construction with respect to their structural systems. This in turn means that, by using a dual system in earthquake zones such as Turkey, for multi-storey steel buildings with RC floors, more economical solutions can be achieved. In addition, slender steel columns and beams will add to that and consequently more space in rooms is achieved.

T-joint Laser Welding of Circular and Square Pipes Using the Vision Tracking System (용접선 추적 비전장치를 이용한 원형-사각 파이프의 T형 조인트 레이저용접)

  • Son, Yeong-Il;Park, Gi-Yeong;Lee, Gyeong-Don
    • Laser Solutions
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    • v.12 no.1
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    • pp.19-24
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    • 2009
  • Because of its fast and precise welding performance, laser welding is becoming a new excellent welding method. However, the precise focusing and robust seam tracking are required to apply laser welding to the practical fields. In order to laser weld a type of T joint like a circular pipe on a square pipe, which could be met in the three dimensional structure such as an aluminum space frame, a visual sensor system was developed for automation of focusing and seam tracking. The developed sensor system consists of a digital CCD camera, a structured laser, and a vision processor. It is moved and positioned by a 2-axis motorized stage, which is attached to a 6 axis robot manipulator with a laser welding head. After stripe-type structured laser illuminates a target surface, images are captured through the digital CCD camera. From the image, seam error and defocusing error are calculated using image processing algorithms which includes efficient techniques handling continuously changed image patterns. These errors are corrected by the stage off-line during welding or teaching. Laser welding of a circular pipe on a square pipe was successful with the vision tracking system by reducing the path positioning and de focusing errors due to the robot teaching or a geometrical variation of specimens and jig holding.

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PBGA Packaging Reliability under Satellite Random Vibration (인공위성 임의진동에서의 PBGA 패키징 신뢰성)

  • Lee, Seok-min;Hwang, Do-soon;Kim, Sun Won;Kim, Yeong Kook
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.10
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    • pp.876-882
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    • 2018
  • The purpose of this research is to verify the feasibility of Plastic Ball Grid Array (PBGA), one of the most popular chip packaging types for commercial electronics, under strong random vibration occurred in satellite during launch. Experiment were performed by preparing daisy chained PCB specimen, where large size PBGA were surface mounted, and the PCB was fixed to an aluminum frame which is commonly used to install the electronics parts to satellite. Then the entire sample was fixed to vibration tester. The random vibration power spectrum density employed in the tests were composed of two steps, the acceptance level of 22.7 Grms, and qualification level of 32.1 Grms with given period of time. The test results showed no solder cracks, which provided the strong structural integrity and feasibility evidences of the PBGA packaging to aerospace electronics. Numerical analyses were also performed to calculate the solder stresses and analyze their development mechanism.