• 제목/요약/키워드: Alumina coating

검색결과 208건 처리시간 0.021초

Sand particle-Induced deterioration of thermal barrier coatings on gas turbine blades

  • Murugan, Muthuvel;Ghoshal, Anindya;Walock, Michael J.;Barnett, Blake B.;Pepi, Marc S.;Kerner, Kevin A.
    • Advances in aircraft and spacecraft science
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    • 제4권1호
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    • pp.37-52
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    • 2017
  • Gas turbines operating in dusty or sandy environment polluted with micron-sized solid particles are highly prone to blade surface erosion damage in compressor stages and molten sand attack in the hot-sections of turbine stages. Commercial/Military fixed-wing aircraft engines and helicopter engines often have to operate over sandy terrains in the middle eastern countries or in volcanic zones; on the other hand gas turbines in marine applications are subjected to salt spray, while the coal-burning industrial power generation turbines are subjected to fly-ash. The presence of solid particles in the working fluid medium has an adverse effect on the durability of these engines as well as performance. Typical turbine blade damages include blade coating wear, sand glazing, Calcia-Magnesia-Alumina-Silicate (CMAS) attack, oxidation, plugged cooling holes, all of which can cause rapid performance deterioration including loss of aircraft. The focus of this research work is to simulate particle-surface kinetic interaction on typical turbomachinery material targets using non-linear dynamic impact analysis. The objective of this research is to understand the interfacial kinetic behaviors that can provide insights into the physics of particle interactions and to enable leap ahead technologies in material choices and to develop sand-phobic thermal barrier coatings for turbine blades. This paper outlines the research efforts at the U.S Army Research Laboratory to come up with novel turbine blade multifunctional protective coatings that are sand-phobic, sand impact wear resistant, as well as have very low thermal conductivity for improved performance of future gas turbine engines. The research scope includes development of protective coatings for both nickel-based super alloys and ceramic matrix composites.

비전해 방법을 이용한 니켈 코팅 알루미늄 분말 제조 및 열물성 평가 (Fabrication and Thermophysical Properties of Nickel-coated Aluminum Powder by Electroless Plating)

  • 이상협;임지환;노관영;윤웅섭
    • 한국추진공학회지
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    • 제18권4호
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    • pp.9-17
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    • 2014
  • 본 연구에서는 고에너지 알루미늄 분말의 점화성 향상을 위해 자연상태 알루미나 산화막을 화학적으로 제거하고 니켈 코팅을 수행하였다. 니켈 코팅은 무전해 방법을 사용하였으며 SEM/EDS에 의한 표면 분석을 통해 시간에 따른 니켈 코팅 정도를 정성 정량적으로 확인하였다. 또한 XRD에 의한 화학종 분석과 TGA/DSC를 이용한 공기 환경 내에서의 열물성 분석을 수행하였고 이를 통해 공기 산화제 분위기에서의 니켈 코팅 된 알루미늄 분말의 점화촉진 메커니즘을 설명하였다. 이러한 결과를 통해 니켈 코팅 된 알루미늄이 코팅 되지 않은 알루미늄보다 좋은 점화성을 갖는 것을 정성적으로 확인하였다.

소결온도에 따른 $Pb(Zr_{x}Ti_{1-x})O_3$ 이종층 후막의 구조적.전기적 특성 (StructuralElectrtonic Properies of $Pb(Zr_{x}Ti_{1-x})O_3$ Heterolayerd Thick Films with Variation of Sintering Temperature)

  • 이성갑;이영희;남성필;배선기
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2005년도 추계학술대회 논문집 전기물성,응용부문
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    • pp.71-73
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    • 2005
  • Ferroelectric PZT heterolayered thick films were fabricated by the alkoxide-based sol-gel method. PZT(20/80) and PZT(80/20) paste were made and alternately screen-printed on the alumina substrates. The coating and drying procedure was repeated 4 times to form the heterolayered thick films. The thickness of the PZT heterolayered thick films was approximately 60 mm. All PZT thick films showed the typical XRD patterns of a perovskite polycrystalline structure. The relative dielectric constant and the dielectric loss of the PZT thick films sintered at $1050^{\circ}C$ were 1382 and 1.90%, respectively. The remanent polarization and coercive field of the PZT thick films sintered at $1050^{\circ}C$ were $14.15{\mu}C/cm^2$ and 19.13kV/cm, respectively.

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Methanol 가스에 대한 고분자 센서의 온도와 습도 영향 고찰 (Effect of Humidity and Operating Temperature of Polymer Sensor to Methanol Gas)

  • 이경문;허용수;전희권;손성옥;허증수
    • 한국재료학회지
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    • 제13권12호
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    • pp.796-800
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    • 2003
  • The polypyrrole prepared with pyrrole monomer, APS and DBSA was synthesized by chemical Polymerization at $V^{\circ}C$ under atmosphere conditions. After dissolving polypyrrole powder to the chloroform including DBSA, polypyrrole film was prepared on the alumina substrate with an interdigitated electrode by using the dip-coating method. This film was soaked in methanol solvent for 1 h at room temperature and heated to $70^{\circ}C$ for 4 h in $N_2$. Initial resistance was increased with the increasing humidity and decreasing temperature. The sensitivity was increased with lower humidity and decreasing temperature. The best linearity was achieved at $25^{\circ}C$ and low humidity of 0%.

Characteristics of Carbon Tetrafluoride Plasma Resistance of Various Glasses

  • Choi, Jae Ho;Han, Yoon Soo;Lee, Sung Min;Park, Hyung Bin;Choi, Sung Churl;Kim, Hyeong Jun
    • 한국세라믹학회지
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    • 제53권6호
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    • pp.700-706
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    • 2016
  • Etch rate, surface roughness and microstructure as plasma resistance were evaluated for six kinds of oxide glass with different compositions. Borosilicate glass (BS) was found to be etched at the highest etch rate and zinc aluminum phosphate glass (ZAP) showed a relatively lower etch rate than borosilicate. On the other hand, the etching rate of calcium aluminosilicate glass (CAS) was measured to be similar to that of sintered alumina while yttrium aluminosilicate glass (YAS) showed the lowest etch rate. Such different etch rates by mixture plasma as a function of glass compositions was dependent on whether or not fluoride compounds were formed on glass and sublimated in high vacuum. Especially, in view that $CaF_2$ and $YF_3$ with high sublimation points were formed on the surface of CAS and YAS glasses, both CAS and YAS glasses were considered to be a good candidate for protective coating materials on the damaged polycrystalline ceramics parts in semi-conductor and display processes.

Dielectric Properties of PZT(20/80)/PZT(80/20) Heterolayered Thick Films Fabricated by Screen-printing Method

  • Lee, Sung-Gap;Lee, Young-Hie
    • Transactions on Electrical and Electronic Materials
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    • 제7권3호
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    • pp.129-133
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    • 2006
  • Ferroelectric PZT heterolayered thick films were fabricated by the alkoxide-based sol-gel method. PZT(20/80) and PZT(80/20) paste were made and alternately screen-printed on the alumina substrates. The coating and drying procedure was repeated 4 times to form the heterolayered thick films. The thickness of the PZT heterolayered thick films was approximately $60{\mu}m$. All PZT thick films showed the typical XRD patterns of a polycrystalline rhombohedral structure. And in the PZT thick films sintered at $1100^{\circ}C$, the pyrochlore phase was observed due to the evaporation of PbO. The relative dielectric constant and the dielectric loss of the PZT thick films sintered at $1050^{\circ}C$ were 445.2 and 1.90 % at 1 kHz, respectively. The remanent polarization and coercive field of the PZT thick films sintered at $1050^{\circ}C$ were $14.15{\mu}C/cm^2$ and 19.13 kV/cm, respectively.

전자선을 이용한 PVDF-HFP/Silylated Al2O3가 코팅된 리튬 이차 전지용 폴리에틸렌 분리막의 전기화학적 특성 연구 (Electrochemical Study on PVDF-HFP/Silylated Al2O3-coated PE Separators using the Electron Beam Irradiation for Lithium Secondary Battery)

  • 손준용;신준화;노영창
    • 방사선산업학회지
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    • 제4권4호
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    • pp.359-364
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    • 2010
  • PVDF-HFP (binder)/silylated alumina (inorganic particle)-coated PE (polyethylene) separators were with various compositions of binder and inorganic particle were prepared by a dip-coating process with humidity control (R.H. 25% and 50%) using electron beam irradiation. The morphology of the coated PVDF-$HFP/Al_2O_3$ layer with various compositions of PVDF-HFP and $Al_2O_3$, and humidity condition was found to be an important factor in determining ionic conductivity of the prepared separators. The PVDF-$HFP/Al_2O_3$ (5/5)-coated PE separator prepared at R.H. 50% followed by electron beam irradiation at 200 kGy was applied for lithium-ion polymer battery and the cell test results showed improved high-rate discharge performance and better cyclic stability compared to the cells with the bare PE and the PVDF-HFP-coated PE separators.

An Innovative Solution for the Power Quality Problems in Induction Motor by Using Silica and Alumina Nano Fillers Mixed Enamel for the Coatings of the Windings

  • Mohanadasse, K.;Sharmeela, C.;Selvaraj, D. Edison
    • Journal of Electrical Engineering and Technology
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    • 제10권4호
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    • pp.1621-1625
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    • 2015
  • Power quality has always been a concern of power engineers. Certainly an argument can be successfully made that most parts of power engineering have the ultimate objective to improve power quality. AC motors were widely used in industrial and domestic applications. Generally, AC motors were of two types: Induction and Synchronous motors. In motor many parameters like different load cycling, switching, working in hot weather and unbalances creates harmonics which creates major reasons for temperature rise of the motors. Due to high peak value of voltage, harmonics can weaken insulation in cables, windings and capacitors and different electronic components. Higher value of harmonics increase the motor current and decrease the power factor which will reduce the life time of the motor and increase the overall rating of all electrical equipments. Harmonics reduction of all the motors in India will save more power. Coating of windings of the motor with nano fillers will reduce the amount of harmonics in the motor. Based on the previous project works, actions were taken to use the enamel filled with various nano fillers for the coating of the windings of the different AC motors. Ball mill method was used to convert the micro particles of Al2O3, SiO2, TiO2, ZrO2 and ZnO into nano particles. SEM, TEM and XRD were used to augment the particle size of the powder. The synthesized nano powders were mixed with the enamel by using ultrasonic vibrator. Then the enamel mixed with the nano fillers was coated to the windings of the several AC motors. Harmonics were measured in terms of various indices like THD, VHD, CHD and DIN by using Harmonic analyzer. There are many other measures and indices to describe power quality, but none is applicable in all cases and in many instances, these indices may hide more than they show. Sometimes power quality indices were used as a basis of comparison and standardization. The efficiency of the motors was increased by 5 – 10 %. The thermal withstanding capacity of the motor was increased by 5º to 15º C. The harmonics of the motors were reduced by 10 – 50%.

Cu-La-Al/honeycomb 촉매를 이용한 저독성 추진제 분해 (Decomposition of Low-toxic Propellant by Cu-La-Al/honeycomb Catalysts)

  • 김문정;유달산;이정섭;전종기
    • Korean Chemical Engineering Research
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    • 제59권2호
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    • pp.296-303
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    • 2021
  • 본 연구의 목적은 저독성 추진제인 ammonium dinitramide (ADN) 기반 액체 추진제 분해용 촉매로서 Cu가 담지된 honeycomb 촉매의 적용 가능성을 고찰하는 것이다. honeycomb 지지체 위에 구리, 란타늄 및 알루미나 혼합물을 wash coating 방법으로 담지하여 Cu-La-Al/honeycomb 촉매를 제조하였다. 금속 담지량이 Cu-La-Al/honeycomb 촉매의 물리·화학적 특성에 미치는 영향을 분석하였으며, ADN 기반 액체 추진제의 저온 분해 성능에 미치는 영향을 고찰하였다. Wash coating의 횟수가 증가할수록 금속의 담지량이 증가하였으며, 활성금속인Cu의 담지량을 4.1 wt%까지 증가시킬 수 있었다. Cu-La-Al/honeycomb 촉매의 BET 표면적은 3.1~4.1 ㎡/g 범위 내에 있었으며, 미세기공은 거의 존재하지않으면서약 20~200 nm 범위의메조기공과거대기공이발달한기공구조를가지고있음을확인하였다. Cu (2.7 wt%)-La-Al/honeycomb 촉매가 ADN 기반 액체 추진제의 분해 반응에서 활성이 가장 뛰어났으며, 그 이유는 표면적과 기공부피가 가장 크고 메조기공과 거대기공이 가장 잘 발달했기 때문으로 해석할 수 있다.

Evaluation of shear bond strength between dual cure resin cement and zirconia ceramic after thermocycling treatment

  • Lee, Jung-Jin;Kang, Cheol-Kyun;Oh, Ju-Won;Seo, Jae-Min;Park, Ju-Mi
    • The Journal of Advanced Prosthodontics
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    • 제7권1호
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    • pp.1-7
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    • 2015
  • PURPOSE. This study was performed to evaluate shear bond strength (SBS) between three dual-cured resin cements and silica coated zirconia, before and after thermocycling treatment. MATERIALS AND METHODS. Sixty specimens were cut in $15{\times}2.75mm$ discs using zirconia. After air blasting of $50{\mu}m$ alumina, samples were prepared by tribochemical silica coating with $Rocatec^{TM}$ plus. The specimens were divided into three groups according to the dual-cure resin cement used: (1) Calibra silane+$Calibra^{(R)}$, (2) Monobond S+$Multilink^{(R)}$ N and (3) ESPN sil+$RelyX^{TM}$ Unicem Clicker. After the resin cement was bonded to the zirconia using a Teflon mold, photopolymerization was carried out. Only 10 specimens in each group were thermocycled 6,000 times. Depending on thermocycling treatment, each group was divided into two subgroups (n=10) and SBS was measured by applying force at the speed of 1 mm/min using a universal testing machine. To find out the differences in SBS according to the types of cements and thermocycling using the SPSS, two-way ANOVA was conducted and post-hoc analysis was performed by Turkey's test. RESULTS. In non-thermal aged groups, SBS of Multilink group (M1) was higher than that of Calibra (C1) and Unicem (U1) group (P<.05). Moreover, even after thermocycling treatment, SBS of Multilink group (M2) was higher than the other groups (C2 and U2). All three cements showed lower SBS after the thermocycling than before the treatments. But Multilink and Unicem had a significant difference (P<.05). CONCLUSION. In this experiment, Multilink showed the highest SBS before and after thermocycling. Also, bond strengths of all three cements decreased after thermocycling.