• 한국세라믹학회지
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• 제40권12호
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• pp.1213-1219
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• 2003

비정질알루미나에 기공형성제를 첨가하여 성형하고 수열반응, 열처리 및 수세를 통해 pellet 형태의 다공성 세라믹 담체를 제조하였다. 기공형성제는 64, 222, 405 $\mu\textrm{m}$의 평균 입경을 가지는 활성탄, 폴리머와 무기염의 변화를 두었으며, 20$0^{\circ}C$에서 24시간동안 수열반응 한 다음 $650^{\circ}C$에서 5시간동안 열처리 및 8$0^{\circ}C$에서 48시간 동안 수세하고, 결정의 생성 및 변화, 기공률, 기공의 분포 및 압축 강도를 측정하였다. 수열반응 이후 활성탄이 첨가된 시편은 boehmite로의 상전이가 이루어졌으나, 기공형성제로 폴리머 및 무기염이 첨가된 시편은 수열 반응 시 비정질알루미나의 aquohydroxy complex gel의 형성을 방해하여 boehmite 결정성장 억제를 가져왔다 활성탄을 기공형성제로 첨가하여 제조한 시편의 경우, 70% 이상의 기공률과 40kgf/$\textrm{cm}^2$ 이상의 강도를 갖는 ${\gamma}$-알루미나의 담체를 제조할 수 있었다.

• 한국결정성장학회지
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• 제12권6호
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• pp.292-298
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• 2002

비정질 코디어라이트에 판상형 알루미나를 첨가하여 미세구조를 제어함으로써 저 유전율과 저 열팽창계수를 갖는 세라믹 기판재료를 연구하였다. 판상형 알루미나는 4종류의 크기를 갖는 분말을 사용하였으며, 그 첨가량을 달리하며 각 조성의 기계적 성질, 유전상수, 및 열팽창계수의 거동을 고찰하였다. 슬립 케스팅 후 $1300^{\circ}C$에서 2시간 동안 소결된 시편은 순수한 코디어라이트에 비하여 80 MPa의 향상된 강도치를 보였으며, 실리콘 칩의 열팽창계수에 접근하는 $3.5 \times 10^{-6}/^{\circ}C$의 열팽창계수 값을 보였다. 판상형 알루미나의 특성에 의해 형성된 소결체 기지내의 고립기공은 알루미나의 첨가에 의해 발생되는 유전상수의 증가를 억제시켰으며, 1 MHz에서 5.0의 유전상수 값을 나타내었다.

• 한국재료학회지
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• 제24권1호
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• pp.48-52
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• 2014

The Mg-enriched magnesium aluminum silicate (MAS) glass is known for its higher mechanical strength and chemical resistance. Among such glasses, cordierite ($Mg_2Al_4Si_5O_{18}$) is well known to have a low thermal expansion and low melting point. Polycrystalline engineering ceramics such as alumina can be strengthened by a surface modification with low thermal expansion materials. The present study involves the synthesis of cordierite by a sol-gel process and investigates the effect of glass penetration on the surface of alumina. The cordierite powders were prepared from $Al(OC_3H_7)_3$, $Mg(OC_2H_5)_2$ and tetraethyl orthosilicate by hydrolysis and condensation reaction. The cordierite powders were characterized by X-ray diffraction (XRD, Rigaku), scanning electron microscope (SEM, JEOL: JSM-5610), energy dispersive spectroscopy (EDS, JEOL: JSM-5610), and universal testing machine (UTM, INSTRON). The X-ray diffraction patterns showed that the synthesized particles were ${\mu}$-cordierite calcined at $1100^{\circ}C$ for 1 h. The shape of synthesized cordierite was changed from ${\mu}$-cordierite to ${\alpha}$-cordierite with increasing calcination temperature. Synthesized cordierite was used for surface modification of alumina. Cordierite powders penetrated deeply into the alumina sample along grain boundaries with increasing temperature. The results of surface modification tests showed that the strength of the prepared alumina sample increased after surface modification. The strength of a surface modified with synthesized cordierite increased the most, to about 134.6MPa.

• 한국분말재료학회지
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• 제30권3호
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• pp.249-254
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• 2023

The influence of MgO addition on the densification and microstructure of alumina (Al₂O₃) was studied. Compacted alumina specimens were manufactured using ball-milling and one-directional pressing followed by sintering at temperatures below 1700℃. Relative density, shrinkage, hardness, and microstructure were investigated using analytical tools such as FE-SEM, EDS, and XRD. When the MgO was added up to 5.0 wt% and sintered at 1500℃ and 1600℃, the relative density exhibited an average value of 97% or more at both temperatures. The maximum density of 99.2% was with the addition of 0.5 wt% MgO at 1500℃. Meanwhile, the specimens showed significantly lower density values when sintered at 1400℃ than at 1500℃ and 1600℃ owing to the relatively low sintering temperature. The hardness and shrinkage data also showed a similar trend in the change in density, implying that the addition of approximately 0.5 wt% MgO can promote the densification of Al₂O₃. Studying the microstructure confirmed the uniformity of the sintered alumina. These results can be used as basic compositional data for the development of MgO-containing alumina as high-dielectric insulators.

• 한국세라믹학회지
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• 제56권4호
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• pp.350-353
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• 2019

Porous alumina ceramics with addition of 0, 5, 10, 15, and 20 wt% Al(H₂PO₄)₃ were sintered at 1300, 1350, and 1400℃. The effects of the Al(H₂PO₄)₃ addition on crystal phases, water absorption, open porosity, pore size distribution, microstructures, and flexural strength were studied extensively. The experimental results revealed that only characteristic peaks of corundum were indexed in the XRD patterns of the as-prepared porous ceramics. The water absorption and open porosity of the porous Al₂O₃ ceramics increased remarkably with an increase in Al(H₂PO₄)₃ addition. The flexural strength first increased to a maximum value when 5 wt% Al(H₂PO₄)₃ was added and then decreased as additional Al(H₂PO₄)₃ was further added. SEM images showed that the average Al₂O₃ grain size in the porous ceramics changed in an opposite way as the flexural strength. The porous Al₂O₃ ceramics with 10 wt% Al(H₂PO₄)₃ addition exhibited comparable flexural strength to the ceramics without Al(H₂PO₄)₃ addition, although the latter had much higher porosity.

• 한국재료학회:학술대회논문집
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• 한국재료학회 2009년도 추계학술발표대회
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• pp.18.2-18.2
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• 2009

Ceramics have some properties that are unmatched by other kind of materials like metals or polymers. The ability of high thermal and chemical resistance and in case of being superior in specific mechanical properties makes the ceramic materials suitable for arange of applications. The microstructure and morphology of a material arguably permit the use of many advanced application otherwise difficult to achieve.Porous structures have some important applications in biomedical and environmental field. For human hard tissue reconstruction and augmentation procedure suitable biomaterials are used with a desirable porosity. A range of porous bioceramics were fabricated with tailored design to meet the demand of specific applications. Channeled and interconnected porosity was introduced in alumina, zirconia, and hydroxyapatite or tri calcium phosphate ceramics by different methods like multi-pass extrusion process, bubble formation in viscous slurry,slurry dripping in immiscible liquid, sponge replica method etc. The detailed microstructural and morphological investigations were carried out to establish the unique features of each method and the developed systems. For environmental filters the porous structures were also very important. We investigated a range of channeled and randomly porous silicon based ceramic composites to enhance the material stability and filtration efficiency by taking advantage of the material chemistry of the element. Detailed microstructural and mechanical characterizations were carried out for the fabricated porous filtration systems.

• 한국정밀공학회지
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• 제30권12호
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• pp.1245-1251
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• 2013

This study has focused on development of ELID monitoring system and its application to ELID grinding of structural ceramics. ELID monitoring system was consisted of grinding equipment, ELID power supply, grinding wheel, electrode and monitoring program. It can give a real time data to check spindle grinding resistance, wheel revolution, dressing current and voltage in ELID grinding process. The performance of developed system was evaluated by applying to grinding of structural ceramics, silicon carbide and alumina. As the results of experiments, monitored data for spindle resistance and ELID dressing current was useful to check steady-state ELID grinding process. From the comparison of spindle resistance between ELID grinding and conventional grinding process according to change of depth of cut, it could be confirmed that the spindle resistance in ELID grinding was lower than conventional grinding process.

• 한국재료학회지
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• 제26권2호
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• pp.61-66
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• 2016

In order to fabricate porous mullite ceramics with controlled pore structure and improved mechanical strength, a freeze casting route has been processed using camphene mixed with tertiary-butyl alcohol (TBA) and coal fly ash/alumina as the solvent and the ceramic material, respectively. After sintering, the solidification characteristics of camphene and TBA solvent were evident in the pore morphology, i.e., dendritic and straight pore channels formed along the solidification directions of camphene and TBA ice, respectively, after sublimation. Also, the presence of microcracks was observed in the bodies sintered at $1500^{\circ}C$, mainly due to the difference in solidification volume change between camphene and TBA. The compressive strength of the sintered bodies was found generally to be dependent, in an inverse manner, on the porosity, which was mainly determined by the processing conditions. After sintering at $1300{\sim}1500^{\circ}C$ with 30~50 wt% solid loading, the resulting mullite ceramics showed porosity and compressive strength values in ranges of 83.8~43.1% and 3.7~206.8 MPa, respectively.

• 대한건축학회논문집:구조계
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• 제35권10호
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• pp.199-206
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• 2019

This study aims to recycle redmud which is a byproduct in the alumina industry. Redmud ceramics were prepared according to the type of raw materials by blending redmud with the raw materials used in the conventional clay bricks. In this paper, the compressive strength, water absorption ratio, and shrinkage of redmud ceramics prepared by mixing clay bricks were evaluated. Compressive strength and absorption ratio of redmud ceramics were compared with the clay brick criteria of KS L 4201. At the firing temperature of $1200^{\circ}C$, the specimens containing redmud only and the redmud with sandy loam and black clay were found to satisfy the 1st class of clay brick. The quality standard of compressive strength and absorption ratio was obtained by firing redmud with black clay and sandy loam at $1200^{\circ}C$. Also, when the redmud was mixed with black clay and feldspar, the 2nd class was satisfied when the sample was fired at $1100^{\circ}C$.

• 한국재료학회지
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• 제32권2호
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• pp.85-93
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• 2022

Porous mullite-corundum ceramics were prepared using organic foam impregnation method with alumina and silica as raw materials. The influence of alkaline treatment and surfactant modification on polyurethane foam were studied. Effects of sintering process and material composition on porous mullite-corundum ceramics were investigated. The results show that the hang-pulp quantity of polyurethane foam increases with alkaline treatment. After treatment with 3 wt% SDS solution, the hang-pulp quantity of polyurethane foam further improved. Open porosity of sample decreased with elevation of sintering temperature and holding time, and compressive strength of sample showed a trend opposite to the change of porosity. The open porosity of the sample was enhanced by the increase of m(Al₂O₃/SiO₂); the compressive strength decreased with increase of m(Al₂O₃/SiO₂). However, when m(Al₂O₃/SiO₂) was 2.5, the compressive strength of the sample reached 6.23 MPa, and the open porosity of the sample was 80.7 %.