• 제목/요약/키워드: Alumina Ceramic

검색결과 880건 처리시간 0.022초

Temperature distribution of ceramic panels of a V94.2 gas turbine combustor under realistic operation conditions

  • Namayandeh, Mohammad Javad;Mohammadimehr, Mehdi;Mehrabi, Mojtaba
    • Advances in materials Research
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    • 제8권2호
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    • pp.117-135
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    • 2019
  • The lifetime of a gas turbine combustor is typically limited by the durability of its liner, the structure that encloses the high-temperature combustion products. The primary objective of the combustor thermal design process is to ensure that the liner temperatures do not exceed a maximum value set by material limits. Liner temperatures exceeding these limits hasten the onset of cracking which increase the frequency of unscheduled engine removals and cause the maintenance and repair costs of the engine to increase. Hot gas temperature prediction can be considered a preliminary step for combustor liner temperature prediction which can make a suitable view of combustion chamber conditions. In this study, the temperature distribution of ceramic panels for a V94.2 gas turbine combustor subjected to realistic operation conditions is presented using three-dimensional finite difference method. A simplified model of alumina ceramic is used to obtain the temperature distribution. The external thermal loads consist of convection and radiation heat transfers are considered that these loads are applied to flat segmented panel on hot side and forced convection cooling on the other side. First the temperatures of hot and cold sides of ceramic are calculated. Then, the thermal boundary conditions of all other ceramic sides are estimated by the field observations. Finally, the temperature distributions of ceramic panels for a V94.2 gas turbine combustor are computed by MATLAB software. The results show that the gas emissivity for diffusion mode is more than premix therefore the radiation heat flux and temperature will be more. The results of this work are validated by ANSYS and ABAQUS softwares. It is showed that there is a good agreement between all results.

Effect of Yield Strength and Morphology of Spray-dried $Al_2O_3/15v/o ZrO_2$ Granules on the Compaction Behaviour

  • Shin, Dong-Woo;Yoon, Dae-Hyun;Lim, Chang-Sung
    • 한국결정성장학회:학술대회논문집
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    • 한국결정성장학회 1997년도 Proceedings of the 12th KACG Technical Meeting and the 4th Korea-Japan EMGS (Electronic Materials Growth Symposium)
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    • pp.13-17
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    • 1997
  • The densification of $Al_2$O$_3$/15v/o ZrO$_2$ (Zirconia Toughened Alumina: ZTA) to the 99% of theoretical density was attempted by controlling the processing parameters affecting the each processing step i.e., milling, spray-drying, forming and pressureless sintering. The ZTA processed under the identical conditions showed a large variation in the green and sintered densities, and the mechanical properties. The deviation of 4-point bending strength was more than 100MPa for the ZTA with ~99% of theoretical density. Moreover, the relative green and sintered densities were deviated greatly from the average value. This low reproducibility could be caused by the variation of spray-dried granule properties. Thus, the effect of yield strength and morphology of spray-dried ZTA granule on the green and sintered densities and the mechanical properties needs to be studied in detail. The objective of this work is to fine out the optimum condition of compaction pressure and compaction method depending on the properties of spray-dried granules.

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Fabrication of Porous Ceramic Materials for Biomedical and Environmental Applications

  • Lee, Byong-Taek
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2009년도 추계학술발표대회
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    • pp.18.2-18.2
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    • 2009
  • Ceramics have some properties that are unmatched by other kind of materials like metals or polymers. The ability of high thermal and chemical resistance and in case of being superior in specific mechanical properties makes the ceramic materials suitable for arange of applications. The microstructure and morphology of a material arguably permit the use of many advanced application otherwise difficult to achieve.Porous structures have some important applications in biomedical and environmental field. For human hard tissue reconstruction and augmentation procedure suitable biomaterials are used with a desirable porosity. A range of porous bioceramics were fabricated with tailored design to meet the demand of specific applications. Channeled and interconnected porosity was introduced in alumina, zirconia, and hydroxyapatite or tri calcium phosphate ceramics by different methods like multi-pass extrusion process, bubble formation in viscous slurry,slurry dripping in immiscible liquid, sponge replica method etc. The detailed microstructural and morphological investigations were carried out to establish the unique features of each method and the developed systems. For environmental filters the porous structures were also very important. We investigated a range of channeled and randomly porous silicon based ceramic composites to enhance the material stability and filtration efficiency by taking advantage of the material chemistry of the element. Detailed microstructural and mechanical characterizations were carried out for the fabricated porous filtration systems.

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소형 고이득 Bluetooth용 칩형 유전체 안테나 설계 (The Design of Small Size and High Gain Chip Ceramic Dielectric Antenna for Bluetooth Application)

  • 문정익;박성욱;이덕재;왕영성;이충국
    • 한국전자파학회논문지
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    • 제12권6호
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    • pp.983-993
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    • 2001
  • 본 논문에서는 meander line을 이용한 소형 유전체 안테나 모델을 제안하고 이에 대한 계산과 실험을 통하여 그 성능을 검증하였다. 그 결과, 방사전극의 형성면을 substrate의 전면과 후면에도 적용하고 세라믹 유전체의 크기가 8$\times$4$\times$1.5 mm 인 알루미나와 두께가 1.0 mm 인 substrate(FR-4)상에 방사전극을 형성하여 VSWR<1.5 인 범위에서 Bluetooth용 주파수 대역을 포함하는 성능을 보였다. 또한, 방사패턴은 일반적인 모노폴 안테나와 유사하고 측정된 최대 방사이득은 1.7 dBi로 상용화가 가능한 안테나 모델을 선보였다. 따라서, 본 논문에서 제안하는 표면 실장형 유전체 안테나는 현재의 안테나 소형화 문제와 방사이득을 개선하는 해결수단이 될 수 있으리라 본다.

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Dielectric and Pyroelectric Properties of Dy-doped BSCT Thick Films by Screen-printing Method

  • Noh, Hyun-Ji;Lee, Sung-Gap;Nam, Sung-Pill
    • Journal of Electrical Engineering and Technology
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    • 제4권4호
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    • pp.527-530
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    • 2009
  • $(Ba_{0.57}Sr_{0.33}Ca_{0.10})TiO_3$(=BSCT) powders, prepared by the sol-gel method, were doped using $MnCO_3$ as the acceptor and $Dy_2O_3$ as the donor. This powder was mixed with an organic vehicle. BSCT thick films were fabricated by the screen-printing techniques on the alumina substrate. The structural and dielectric properties of BSCT thick films were investigated with variation of the $Dy_2O_3$ amount. As a result of the differential thermal analysis (DTA), the exothermic peak was observed at around $670^{\circ}C$ due to the formation of the polycrystalline perovskite phase. All the BSCT thick films showed the XRD patterns of a typical polycrystalline perovskite structure. The average grain size of BSCT thick films decreased with an increasing amount of $Dy_2O_3$. The relative dielectric constant and dielectric loss of the BSCT thick film doped $Dy_2O_3$ 0.1mol% were 4637.4 and 1.6% at 1kHz, respectively.

$Al_2O_3$ 로 피복시킨 세라믹 복합분체의 제조 및 특성 : (II) $Al_2O_3$-$TiO_2$ 복합분체 (Preparation and Characteristics of Ceramic Composite Powders Coated with $Al_2O_3$ : (II) Composite Powders of $Al_2O_3$-$TiO_2$)

  • 현상훈;정형구
    • 한국세라믹학회지
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    • 제28권4호
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    • pp.338-346
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    • 1991
  • The alumina-titania composite powders coated with Al2O3 were prepared by the method of hydrolysis-deposition of mixed aluminium salt solution of Al2(SO)4-Al(NO3)3-Urea. The effects of coating-process parameters on the characteristics of coated composite powders were also investigated. As the content of TiO2 dispersed in deionized water increased, the coated composite powders were found to be more uniform in size and unagglomerated. When TiO2 powders were coated for 30 min, the optimum TiO2 content in the coating process was 400 mg/ι. The size of TiO2 particle was increased approximately from 0.7${\mu}{\textrm}{m}$ to 1.0${\mu}{\textrm}{m}$ through coating of Al2O3. The IEP of coated composite powders was pH=8.3 identical to the value of aluminium hydroxides and the zeta-potential showed nearly similar values each other. When heat treating coated composite powders at 130$0^{\circ}C$, only two phases of TiO2(rutile) and Al2TiO5 were observed. These results showed that the suface of TiO2 could be uniformly coated with the aluminium hydroxide.

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Effect of Binder Glass Crystallization on Electrical Properties in $RuO_2$-Thick Film Resistor

  • Sungmin Kwon;Kim, Cheol-Young
    • The Korean Journal of Ceramics
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    • 제2권1호
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    • pp.33-38
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    • 1996
  • In thick film resistors, the characteristics of the frit and the reaction between glass frit and conductor material play an important role for their electrical properties. In this study, various glass frits in the system of $60RO{\cdot}20SiO_2$ $15B_2O_3{\cdot}5Al_2O_3$(RO=PbO, ZnO, CdO; mole%) were mixed with $RuO_2$ and coated on 96% alumina substrate. Only the glass frit containing PbO was reacted with $RuO_2$in$RuO_{2+}$-thick film resistor and produced the new crystalline phase of $Pb_2Ru_2O_{65}$. Their electrical resistivities strongly depend on the amount of $Pb_2Ru_2O_{65}$ crystalline phase obtained, which varied with firing temperature. The sheet resistivities of these resistors were varied from $10^3\; to\; 10^6\;{\Omega}/{\Box}$ depending on heat treatment, and the absolute value of TCR was decreased as the heat treatment temperature increaed. However, $RuO_2$ did not reacted with the glass frits containing ZnO nor CdO, and the resulting showed very high sheet resistivities.

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$ZrO_2$를 이차상으로한 복합체의 기계적 특성 (A Study on the Mechanical Properties of $ZrO_2$ Based Composite)

  • 신동우;김종희
    • 한국세라믹학회지
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    • 제22권5호
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    • pp.76-84
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    • 1985
  • Mechanical property enhancing mechanisms of $Al_2O_3-ZrO_2$ two phase ceramic composites were studied for several compositions of different $ZrO_2$/$Al_2O_3$ ratio. Microstructural analysis of $Al_2O_3-ZrO_3$(pure) composites indicated that pre-existing microcrack due to larger $ZrO_2$ particle at grain boundary extended along alumina grain boundaries within process zone. Microcracks also nucleated when very small $ZrO_2$ particles at the grain boundaries transformed to monoclinic phase at near of main crack tip. These types of microcracks could contribute to the toughening achieved by creating additional crack surface area during crack propagation. Microstructural analyses also showed that the average grain size and abnormal grain size of $Al_2O_3$ were decreased with increasing $ZrO_2$ vol% in $Al_2O_3$ matrix. As a result it could be concluded as follows In TEX>$Al_2O_3-ZrO_3$(pure) system 1. Microcrack nucleation (stress-induced microcracking) and extension was effective mechanism for absorpiton of fracture energy 2, More narrow distribution and smaller grain size of $Al_2O_3$ due to $ZrO_2$particles mainly contributed to main-tatin the strength and hardness.

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150W급 세라믹 아크튜브에 관한 연구 (A Study on Ceramic Arc-tube Metal Halide Lamp for 150W Class)

  • 노재엽;황명근;신상욱;이세현;이진우
    • 한국조명전기설비학회:학술대회논문집
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    • 한국조명전기설비학회 2008년도 춘계학술대회 논문집
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    • pp.121-125
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    • 2008
  • 최근들어 메탈핼라이드램프의 아크튜브에 사용되던 석영관을 내열성 및 내식성이 우수한 alumina ceramic 재질의 아크튜브에 교체한 세라믹 메탈핼라이드램프가 개발되었다. 이러한 세라믹 메탈핼라이드램프는 기존 석영관 메탈핼라이드램프에 비해 고효율, 고연색성 및 장수명 등 우수한 특성을 가지고 있어 램프의 compact화를 통해 150W이하의 옥내 상업용 조명시설에 급속한 보급이 이루어지고 있으며 국내에서도 이러한 세라믹 메탈핼라이드램프 개발을 위한 연구가 진행 중이다. 이에 본 논문에서는 국내 세라믹 메탈핼라이트램프(Ceramic Metal Halide lamp)의 개발에 필요한 국외 선진 제품에 대한 특성 DB구축을 위하여 150W급 세라믹 메탈핼라이드램프의 아크튜브 구조 및 치수를 측정하고 weibull++6을 이용한 성능열화데이터 분석을 통해 세라믹 메탈핼라이드램프의 수명을 예측해 보았다.

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마이크로 세라믹 윅을 사용한 루프 히트파이프의 특성 연구 (Characteristic Studies on Loop Heat Pipe with Micro Ceramic Wick)

  • 박종찬;이충구;이석호
    • 대한기계학회논문집B
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    • 제31권10호
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    • pp.823-831
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    • 2007
  • This paper presents the experimental and simulation study of a loop heat pipe (LHP) that can be applied to present electronics, space missions and thermal control systems. The present experimental study was carried out employing sintered alumina ceramic wick ($d=2.96\;{\mu}m$, ${\phi}=0.61$). High purity R-134a, R-22 and water were also used as alternative working fluids in addition to ammonia. The experimental study showed that the maximum heat transfer performance for the test LHP in the vertical top heating mode was over 100 Watts when ammonia was used as the working fluid. The simulation results have been compared with the experimental results to validate a simulation model based on the thermal resistance network that was developed to evaluate the performance of LHPs, focusing on their prospective applications in electronics. The simulation model is based on the loop overall energy, mass, and momentum balance. The simulation program can predict the effects of various parameters which affect the performance of LHP within 5% compared with the experimental results.